B. Install Structural Rivets

NOTE:
Only vehicles with missing spot welds, as determined by the inspection in Section A, require repair. Very few vehicles are expected to require rivet installation.

1. Return the seat back to its upright position.

2. Release the two (2) rear seat cushion clips and remove the rear seat cushion from the vehicle.

3. Remove six (6) rear seat back nuts and then remove the seat back from vehicle.

4. Roll the floor silencer pad forward.

5. Disconnect the guides for the wiring harness and battery cable from the floor pan and set the cable and wiring aside.




















6. Make full size copies of the five (5) templates. Cut out the templates and place them on the vehicle as shown in Figure 3.

7. Mark the 18 locations shown in Figure 3 on the rear floorpan reinforcement with a center punch, permanent marker or paint pen.

8. Using a 9/32" (7 mm) bit, drill a hole through the reinforcement and the floorpan at each location. Ensure that the center line of each hole is no less than 3/8" (10 mm) from the nearest edge.

9. Vacuum any metal shavings from the vehicle.

10. Using the W-AK175ACH Power Set Riveter, install a structural rivet (Mopar P/N 06034573) at each location.

11. Install an interior mastic patch (Mopar P/N 02654684) over each structural rivet.

12. Install the guides for the wiring harness and battery cable into their original locations.

13. Return the floor silencer pad to its original position.

14. Install the rear seat back. Tighten the six (6) seat back nuts to 35 ft-lbs (47 N.m).

15. Install the rear seat cushion.

16. Close the door.

17. Return the trunk floor cover to its original position.

18. Close the trunk lid.