Intercooler: Service and Repair

REMOVAL - CHARGE AIR COOLER
1. Raise vehicle on hoist.








2. Remove front bumper fascia. (Fig.17)
3. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses (Fig. 15).





4. Remove charge air cooler fasteners (Fig. 18).
5. Remove charge air cooler.

INSTALLATION - CHARGE AIR COOLER
1. Position charge air cooler to mounting location (Fig. 18).
2. Install fasteners attaching charge air cooler. Torque fasteners to 8 Nm (75 inch lbs.) (Fig. 18).
3. Connect charge air cooler hoses. Tighten hose clamps to 1.7 Nm (15 inch lbs.) (Fig. 15).
4. Install front bumper fascia.