Timing Chain & Sprockets Replacement
REMOVAL1. Remove the timing chain cover.
2. Remove the camshaft sprocket attaching bolt.
3. Remove the timing chain with camshaft sprocket.
4. Using a suitable puller, remove the crankshaft sprocket. Be careful not to damage the crankshaft surface.
INSTALLATION
1. Position a new crankshaft sprocket on the crankshaft. Install the sprocket using a suitable tool and mallet. Be sure sprocket is seated into position.
2. Rotate the crankshaft sprocket so the timing mark is at the 12 O'clock position.
3. Place the timing chain around the camshaft sprocket and place the timing mark to the 6 O'clock position.
4. Place the timing chain around crankshaft sprocket and install the camshaft sprocket into position.
Alignment Of Timing Marks:
5. Using straight edge to check alignment of timing marks.
6. Install the camshaft sprocket bolt and washer. Tighten the bolt to 74.5 Nm (55 ft. lbs.).
7. Rotate crankshaft 2 revolutions. Timing marks should line up. If timing marks do not line up, remove cam sprocket and realign.
8. Measure camshaft end play. Refer to Specifications. If not within specifications, install new thrust plate.
9. Install timing chain cover.