Installation

1. Be sure mating surfaces of chain case cover and cylinder block are clean and free from burrs. Crankshaft oil seal must be removed to insure correct oil pump engagement.





2. Use a new cover gasket.
3. Rotate crankshaft so that the oil pump drive flats are vertical.
4. Position oil pump inner rotor so the mating flats are in the same position as the crankshaft drive flats.
5. Install cover onto crankshaft. Make sure the oil pump is engaged on the crankshaft correctly or severe damage may result.
6. Install chain case cover screws and torque to 40 Nm (30 ft. lbs.).





7. Install crankshaft oil seal.





8. Install crankshaft damper.





9. Install crankshaft pulley.
10. If oil filter adapter was removed, install oil filter adapter using a new gasket to timing chain cover and torque screws to 11 Nm (95 inch lbs.). If oil cooler lines were removed, install lines to oil filter adapter fittings.
11. If equipped with A/C, install compressor mounting bolts to cover and block. Torque screws to 23 Nm (200 inch lbs.).
12. Install generator and torque screws to 40 Nm (30 ft. lbs.).
13. Connect cam sensor electrical connector and generator wiring.
14. Install drive belt.
15. Fill cooling system.
16. Connect battery.