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Starter Motor: Adjustments

Pinion Gap Adjustment


Pinion Gap Adjustment: Step (1,2,&3):





1. Disconnect field coil wire from M-terminal of magnetic switch.
2. Connect a 12V battery between S-terminal and M-terminal.

Pinion Gap Adjustment: Step (4):





3. Set switch to "ON", and pinion will move out.
CAUTION:
This test must be performed quickly (in less than 10 seconds) to prevent coil from burning.


4. Check pinion to stopper clearance (pinion gap) with a feeler gauge.
Pinion gap: 0.5-2.0 mm (.020-.079 in.)

Pinion Gap Adjustment: Step (5):





5. If pinion gap is out of specification, adjust by adding or removing gaskets between magnetic switch and front bracket.