Assembly

PINION BACKLASH ADJUSTMENT

1. Measure the backlash between the side gear and pinions. Adjust for same backlash of both side gears.

Standard value: 0.025-0.150 mm (0.00098-0.00591 in.)

2. If the backlash is out of specification, disassemble again and correct spacer, reassemble and adjust.




LOCK PIN INSTALLATION

Align the lock pin hole in pinion shaft with that in the case and install the lock pin.

Caution: The lock pin should be lower than the differential case flange surface.




BEARING INSTALLATION

Using previously released drivers or deep well socket, press-fit the bearings into both sides of the differential case.




BOLTS INSTALLATION

Coat the differential drive gear bolts with ATF and tighten them to specification in the numerical order shown.