Oil Pan: Service and Repair

1. Remove timing belt, refer to Timing Belt, Service and Repair for procedures.

Fig. 67 Oil Pan & Pump Replacement. DOHC:

2. Remove oil pan and pump in sequence shown, noting the following:





a. Knock oil pan remover tool No. MD998727 in deeply between oil pan and cylinder block.
b. Hitting side of tool, slide and remove oil pan.

3. Reverse procedure to install, noting the following:

Turbo Only





a. Oil Cooler Bypass Valve

1. Make sure that the valve moves smoothly.

2. Ensure that the dimension L measures the standard value under normal temperature and humidity.
Dimension L: 34.5 mm (1.358 in.)

3. The dimension must be the standard value when measured after the valve has been dipped in 100°C (212°F) oil.
Dimension L: 40 mm (1.57 in.) or more

4. Install Oil Cooler Bypass Valve.

All Models





b. Install oil pump seal using seal installer tool No. MD998717, or equivalent.
NOTE: Knock seal even with surface





c. Apply a bead of sealant around flange of oil pan.

Oil Pan Tightening Sequence:

d. Tighten oil pan bolts in sequence to 6 Nm (5 ft. lbs.) torque.





e. Install the drain plug gasket in the direction shown.