Step 31 to end of procedure
Notice: Apply TOTAL FLUID HX to the seal and seal bore.
31. Using a seal driver, install a new manual valve lever oil seal.
32. Install the parking lock pin
33. Install the cam plate, detent spring and the parking lock rod. Install the detent spring bolts, but do not tighten at this time.
Notice: Make sure the cam plate and the parking pawl spring are in the positions shown.
34. Install the parking lock pawl. Place the spring on the parking lock pawl shaft and install them into the transaxle case.
Notice: Check that the detent spring tip roller is centered on the manual valve lever.
35. Install the manual valve lever. Connect the parking lock rod to the manual valve lever. Place the detent lever on the manual valve lever.
- Tighten the detent spring bolts to 71 - 106 inch lbs. (8 - 12 Nm)
36. Install the differential case.
Notice: Apply TOTAL FLUID HX to the seal.
37. Install a new apply seal.
38. Apply sealer to the transaxle case.
39. Install the transaxle housing to the transaxle case.
40. Install the housing-to-case bolts.
- Tighten the bolts to 17 - 26 ft. lbs. (23 - 35 Nm).
41. Install the drain plug with a new gasket.
- Tighten the plug to 17 - 40 ft. lbs. (23 - 55 Nm).
42. Place the thrust bearing and race on the front planetary ring gear flange.
Notice: Make sure that the ring gear turns freely counterclockwise and locks clockwise.
43. Install the front planetary ring gear flange and the one-way clutch assembly.
Notice: The installation order is: pressure-friction-steel-friction-steel-friction-steel-friction-steel-friction-pressure.
44. Install the low/reverse clutch pack and the clutch pressure plates.
45. Install the snap ring.
WARNING: USE CAUTION WHEN CHECKING COMPONENTS WITH COMPRESSED AIR OR INJURY MAY RESULT.
46. Verify the operation of the low/reverse brake piston.
- Apply 57 psi (396 kPa) of compressed air into the oil passage shown and measure the piston stroke. The piston stroke is 0.069 - 0.100 inch (1.75 - 2.55 mm). The clutch pack should make a solid apply sound, with no whistle or signs of leakage.
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the thrust washer before installing.
47. Install the thrust washer.
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the thrust washer before installing.
48. Install the planetary carrier and the thrust washer.
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the thrust bearing before installing.
Notice: Align the teeth of the clutch friction plates.
49. Install the planetary sun gear and thrust washer into the forward/direct clutch. Place the thrust bearing on the planetary sun gear.
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the thrust bearing before installing.
Notice: Align the teeth of the clutch friction plates.
50. Install the rear planetary ring gear and thrust washer into the forward/direct clutch. Place the thrust bearing on the rear planetary ring gear.
51. Install the forward/direct clutch assembly.
Caution: Do not bend or damage the tube.
52. Install the lubricant apply tubes.
- Using a plastic hammer, tap the tube into place.
- Position the tube clamp and tighten the bolt to 35 - 61 inch lbs. (4 - 7 Nm).
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the thrust bearing before installing.
53. Install the thrust bearing and race.
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the seals before installing.
54. Install four new apply seals.
55. Install the thrust washer on the rear case.
56. Apply sealer to the rear case.
57. Install the rear case.
- Tighten the M6 bolts to 71 - 106 inch lbs. (8 - 12 Nm) and the M8 bolts to 15 - 22 ft. lbs. (20 - 29 Nm).
58. Install the brake hub and one-way clutch assembly into the oil pump.
Notice: Apply TOTAL FLUID HX to the O-ring and oil pump bore.
Notice: Make sure there is some thrust play of the input shaft before installing the oil pump.
Notice: Install the bolts evenly and gradually.
59. Install the oil pump.
- Install the oil pump through the input shaft with the transmission in the horizontal position. Lightly press the oil pump into the transaxle case.
- Tighten the bolts to 15 - 22 ft. lbs. (20 - 29 Nm).
60. Using a dial indicator, measure the thrust play of the input shaft. The thrust play should be 0.005 - 0.035 inch (0.372 - 0.90 mm).
Notice: Apply Transjel Assembly Lubricant J-36850 or equivalent to the seals before installing.
61. Install two new apply seals.
62. Install the valve body.
- Holding the valve body in place, connect the manual valve connecting rod to the manual detent lever.
63. Install the solenoid wire harness.
Notice: Tighten the bolts evenly and gradually.
64. Install the seven bolts
- Tighten the bolts to 53 - 62 inch lbs. (6 - 7 Nm).
65. Install the suction cover with a new gasket.
Notice: Install a new O-ring on the harness.
Notice: Apply TOTAL FLUID HX to the O-ring and to the harness case bore.
66. Install the solenoid wire harness.
67. Connect the solenoid electrical connectors.
Notice: Use sealer on the side cover.
68. Install the valve body cover.
- Tighten the bolts to 15 - 22 ft. lbs. (20 - 30 Nm)
Notice: Use sealer on the housing cover.
69. Install the transaxle housing cover.
- Tighten the bolts to 53 - 78 inch lbs. (6 - 9 Nm).
Notice: Apply TOTAL FLUID HX to the O-ring.
70. Install the Transmission Fluid Temperature (TFT) sensor with a new O-ring.
- Tighten the sensor to 62 - 115 inch lbs. (7 - 13 Nm).
71. Install the TFT protector bracket.
- Tighten the bolts to 15 - 22 ft. lbs. (20 - 29 Nm).
Notice: Install new O-rings on the input shaft speed (ISS) and output shaft speed (OSS) sensors.
Notice: Apply TOTAL FLUID HX to the O-rings and to the case bore of the ISS and OSS sensors.
72. Install the input shaft speed (ISS) and output shaft speed (OSS) sensors.
- Tighten the bolts to 35 - 62 inch lbs. (4 - 7 Nm).
73. Connect the wire harness to the ISS, OSS and to the TFT sensors.
74. Install the park neutral position (PNP) switch.
75. Install the torque converter.