Removal and Installation

Removal Procedure




1. Disconnect the negative battery cable.
2. Disconnect the intake air temperature (IAT) connector from the air intake tube.
3. Remove the air intake tube.




4. Remove the nut from the generator lead to the battery and disconnect the lead.
5. Disconnect the harness connector from the back of the generator.




6. Remove the serpentine accessory drive belt.




7. Remove the generator-to-intake manifold and cylinder head support bracket bolts, and the generator-to-intake manifold strap bracket bolt.




8. Raise the vehicle and remove the bolts which secure the generator lower bracket to the engine.
9. Carefully remove the generator with the lower bracket attached.
10. Remove the generator lower support bracket bolt and the nut.

Installation Procedure




1. Install the generator to the lower bracket with the bolts.
2. Install the nut and the washer on the lower bracket-to-generator bolt.

Tighten
Tighten the generator lower bracket-to-generator nut to 20 Nm (15 lb.ft).

3. Install the generator and the lower support bracket assembly to the engine block with the bolts.

Tighten
Tighten the generator lower bracket-to-engine block bolts to 30 Nm (22 lb.ft).




4. Lower the vehicle and install the generator-to-intake manifold and the cylinder head support bracket bolts.

Tighten
Tighten the generator-to-intake manifold and the generator-to-cylinder head support bracket bolts to 35 Nm (26 lb.ft).

5. Install the generator-to-intake manifold strap bracket bolt.

Tighten
Tighten the generator-to-intake manifold strap bracket bolt to 20 Nm (15 lb.ft).




6. Connect the harness connector to the back of the generator.
7. Connect the battery lead to the generator and install the nut.

Tighten
Tighten the battery-to-generator lead nut to 15 Nm (11 lb.ft).




8. Install the serpentine accessory drive belt.




9. Install the air intake tube and connect the IAT electrical connector.
10. Connect the negative battery cable.