Fuel Injection Fuel Return Pipe Replacement - Left Side

Fuel Injection Fuel Return Pipe Replacement - Left Side

Removal Procedure




1. Remove the glow plug control module. Refer to Glow Plug Control Module Replacement (Service and Repair).
2. Remove the fuel injection fuel return pipe clips (1).




3. Disconnect the fuel injection fuel return pipe from the fuel injectors.




4. Cut the tie strap (1) securing the fuel injection fuel return pipe to the engine wiring harness.
5. Disconnect the fuel injection fuel return pipe from the fuel return pipe.

Important: Note the routing of the fuel injection fuel return pipe under the engine wiring harness.


6. Remove the fuel injection fuel return pipe from the engine.

Installation Procedure




1. Position the fuel injection fuel return pipe to the engine. Ensure to route the fuel injection fuel return pipe under the engine wiring harness.
2. Connect the fuel injection fuel return pipe to the fuel return pipe.
3. Install a NEW tie strap (1) securing the fuel injection fuel return pipe to the engine wiring harness in the location shown.




4. Connect the fuel injection fuel return pipe to the fuel injectors.




5. Install the fuel injection fuel return pipe clips (1).
6. Install the glow plug control module. Refer to Glow Plug Control Module Replacement (Service and Repair).
7. Prime the fuel system. Refer to Fuel System Priming (Fuel System Priming).
8. Start the engine. If the engine stalls, repeat the above step.
9. Once the engine starts, inspect for fuel leaks.