Forward and Direct Clutch Assembly Installation

Forward and Direct Clutch Assembly Installation




1. Install the forward clutch and direct clutch assembly (23). Rotate the clutch assembly during installation in order to index the forward and direct clutch plates with the rear internal gear and the rear sun gear assembly.




2. Measure dimension a. Installation height dimension a should be 50.850-51.825 mm (2.002-2.040 in).
3. If dimension a is greater than specification, index the forward and direct clutch assembly until the correct specification is met.





Note: Do not bend or damage the lube fluid pipe.

4. Using a plastic hammer, install the lube fluid pipe (85).




5. Install the lube fluid pipe retainer (84)

Caution: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

6. Install the lube fluid pipe retainer bolt (83). Tighten the lube fluid pipe retainer bolt to 5 Nm (44 lb in)..




7. Apply grease to the 5 new case fluid passage seals.
8. Install the 5 new case fluid passage seals (86) into the transmission case assembly.