Secondary Mode Door Replacement (Dual Zone)

Secondary Mode Door Replacement (Dual Zone)

Removal Procedure

1. Remove the heater core cover. Refer to Heater Core Cover Replacement (Heater Core Cover Replacement).
2. Remove the right hand air temperature actuator. Refer to Air Temperature Actuator Replacement - Right Side (Dual Zone) (Air Temperature Actuator Replacement - Right Side (Dual Zone)).




3. Remove the right hand air temperature mounting bracket screws.
4. Remove the right hand air temperature mounting bracket.




5. Disconnect and remove the right hand mode door lever from the mode door.




6. Disconnect and remove the secondary mode door lever from the secondary mode door.




7. Remove the secondary mode door from the HVAC module.

Installation Procedure




1. Install the secondary mode door.




2. Connect the secondary mode door lever to the secondary mode door.





Important: Align the pin on the right hand mode door lever with the slot on the secondary mode door lever.


3. Connect the right hand mode door lever to the mode door.




4. Install the right hand air temperature mounting bracket.

Notice: Refer to Fastener Notice.

5. Install the right hand air temperature mounting bracket screws.

Tighten the screws to 0.9 N.m (8 lb in).

6. Install the right hand air temperature actuator. Refer to Air Temperature Actuator Replacement - Right Side (Dual Zone) (Air Temperature Actuator Replacement - Right Side (Dual Zone)).
7. Install the heater core cover. Refer to Heater Core Cover Replacement (Heater Core Cover Replacement).