Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Crankshaft Rear Oil Seal Removal
5. Clutch Pilot Bearing Removal
6. Oil Level Indicator and Tube Removal
7. Exhaust Manifold Removal - Left Side
8. Exhaust Manifold Removal - Right Side
9. Water Crossover Removal
10. Water Pump Removal
11. Intake Manifold Removal
12. Valve Rocker Arm Cover Removal - Left Side
13. Valve Rocker Arm Cover Removal - Right Side
14. Valve Rocker Arm and Push Rod Removal
15. Cylinder Head Removal - Left Side
16. Cylinder Head Removal - Right Side
17. Valve Lifter Removal
18. Oil Pump Drive Removal
19. Oil Pan Removal
20. Oil Pump, Screen and Crankshaft Oil Deflector Removal
21. Engine Front Cover Removal
22. Timing Chain and Sprocket Removal
23. Camshaft Removal
24. Piston, Connecting Rod, and Bearing Removal
25. Crankshaft and Bearing Removal
26. Oil Filter Adapter Removal
27. Engine Block Plug Removal
28. Camshaft Bearing Removal
29. Engine Block Cleaning and Inspection
30. Cylinder Boring and Honing
31. Crankshaft and Bearing Cleaning and Inspection
32. Crankshaft Balancer Cleaning and Inspection
33. Engine Flywheel Cleaning and Inspection
34. Piston and Connecting Rod Disassemble
35. Piston, Connecting Rod, and Bearing Cleaning and Inspection
36. Piston and Connecting Rod Assemble
37. Camshaft and Bearings Cleaning and Inspection
38. Camshaft Bearing Installation
39. Timing Chain and Sprocket Cleaning and Inspection
40. Valve Rocker Arm and Push Rod Cleaning and Inspection
41. Valve Lifter and Guide Cleaning and Inspection
42. Cylinder Head Disassemble
43. Cylinder Head Cleaning and Inspection
44. Valve Guide Reaming, and Valve and Seat Grinding
45. Cylinder Head Assemble
46. Oil Pump Disassemble
47. Oil Pump Cleaning and Inspection
48. Oil Pump Assemble
49. Oil Pump Drive Cleaning and Inspection
50. Valve Rocker Arm Cover Cleaning and Inspection
51. Oil Pan Cleaning and Inspection
52. Intake Manifold Disassemble
53. Intake Manifold Cleaning and Inspection
54. Intake Manifold Assemble
55. Exhaust Manifold Cleaning and Inspection
56. Water Crossover Cleaning and Inspection
57. Water Pump Cleaning and Inspection
58. Thread Repair
59. Service Prior to Assembly
60. Engine Block Plug Installation
61. Oil Filter Adapter Installation
62. Crankshaft and Bearing Installation
63. Piston, Connecting Rod, and Bearing Installation
64. Camshaft Installation
65. Timing Chain and Sprocket Installation
66. Engine Front Cover Installation
67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
68. Oil Pan Installation
69. Oil Pump Drive Installation
70. Valve Lifter Installation
71. Cylinder Head Installation - Left Side
72. Cylinder Head Installation - Right Side
73. Valve Rocker Arm and Push Rod Installation
74. Intake Manifold Installation
75. Valve Rocker Arm Cover Installation - Left Side
76. Valve Rocker Arm Cover Installation - Right Side
77. Water Pump Installation
78. Water Crossover Installation
79. Exhaust Manifold Installation - Left Side
80. Exhaust Manifold Installation - Right Side
81. Oil Level Indicator and Tube Installation
82. Clutch Pilot Bearing Installation
83. Crankshaft Rear Oil Seal Installation
84. Engine Flywheel Installation
85. Crankshaft Balancer Installation
86. Engine Prelubing