EGR Valve: Service and Repair

EXHAUST GAS RECIRCULATION VALVE REPLACEMENT

REMOVAL PROCEDURE




1. Remove the exhaust gas recirculation (EGR) cooler tube.
2. Remove the EGR valve bolts (3).
3. Remove the EGR valve/solenoid assembly (1).
4. Remove and discard the EGR valve/solenoid assembly gasket (2).

INSTALLATION PROCEDURE

IMPORTANT: Use a NEW EGR valve gasket when installing the EGR valve.




1. Install a NEW EGR valve/solenoid assembly gasket (2).

2. Install the EGR valve/solenoid assembly (1).

NOTE: Refer to Fastener Notice.

3. Install the EGR valve bolts.

Tighten the bolts to 25 N.m (18 lb ft).

4. Install the EGR cooler tube.