120-Volt Battery Disconnect Switch Cable Replacement (5.3L Engine w/RPO HP2)

120-Volt Battery Disconnect Switch Cable Replacement (5.3L Engine w/RPO HP2)

Caution: To help avoid personal injury, disable the 36V system anytime you perform service work on or around the generator battery carrier. The 36V system will still be active after you have disabled the generator battery carrier.

Caution: To help avoid personal injury, always disconnect the 36V generator battery carrier before doing any work to the generator battery carrier system. To disconnect the generator battery carrier, turn the engine off and turn OFF the service disconnect switch, which is located on the passenger side of the generator battery carrier.

Removal Procedure




1. Disconnect the 120-volt AC electrical connector (3).
2. Remove the generator battery carrier intermediate cover.




3. Remove the receptacle outlet cover screws (1).




4. Remove the 120-volt cable connector screws.
5. Disconnect the retainers securing the 120-volt cable to the generator battery carrier.




6. Note the routing of the 120-volt cable.




7. Remove the 120-volt cable (1) out through the receptacle opening (2) in the generator battery carrier.

Installation Procedure




1. Feed the 120-volt cable (1) through the receptacle opening (2) in the generator battery carrier.




2. Route the 120-volt cable as noted earlier.




3. Connect the retainers securing the 120-volt cable within the generator battery carrier.

Notice: Refer to Fastener Notice.

4. Install the 120-volt cable connector screws.

Tighten the screws to 6 N.m (53 lb in).




5. Install the receptacle outlet cover screws (1).

Tighten the screws to 0.5 N.m (4.4 lb in).

6. Install the generator battery carrier intermediate cover.




7. Connect the 120-volt AC electrical connector (3).