Air Intake Pipe Replacement

Air Intake Pipe Replacement

Removal Procedure




1. Remove the intake manifold cover.
2. Remove the air cleaner outlet duct.

Important: It is not necessary to completely remove the PCV hose/pipe from the engine when removing the air intake pipe.

3. Remove the positive crankcase ventilation (PCV) hose/pipe from the air intake pipe.
4. Disconnect the engine wiring harness electrical connector from the turbocharger control solenoid valve.




5. Remove the engine wiring harness clip (1) from the bracket on the turbocharger.
6. Reposition the turbocharger control solenoid valve wiring harness extension out of the way.






Important: The clamp for the air intake pipe uses reverse threads.

7. Loosen the air intake pipe to turbocharger clamp (1).
8. Remove the air intake pipe (2) from the turbocharger.

Installation Procedure




1. Clean the mating surfaces on the air intake pipe and the turbocharger.
2. Align the arrow (2) on the air intake pipe to the arrow (1) on the turbocharger.




3. Install the air intake pipe (2) into the turbocharger.

Notice: Refer to Fastener Notice.

Important: The clamp for the air intake pipe uses reverse threads.

4. Tighten the air intake pipe to turbocharger clamp (1).

Tighten the clamp to 4.6 N.m (41 lb in).




5. Route the turbocharger control solenoid valve wiring harness extension into position.
6. Install the engine wiring harness clip (1) to the bracket on the turbocharger.




7. Connect the engine wiring harness electrical connector to the turbocharger control solenoid valve.
8. Install the PCV hose/pipe to the air intake pipe.
9. Install the air cleaner outlet duct.
10. Install the intake manifold cover.