Fuel Return Hose Replacement - Fuel Return Pipe to Fuel Injection Pump

Fuel Return Hose Replacement - Fuel Return Pipe to Fuel Injection Pump

Removal Procedure




1. Remove the water outlet.
2. Remove the intake manifold tube.
3. Reposition the fuel hose clamp (1) at the fuel return pipe.




4. Reposition the fuel hose clamp (2) at the fuel injection pump.
5. Remove the fuel hose (1) from the return pipe and injection pump.

Installation Procedure




1. Install the fuel hose (1) to the return pipe and injection pump.
2. Position the fuel hose clamp (2) at the fuel injection pump.




3. Position the fuel hose clamp (1) at the fuel return pipe.
4. Install the intake manifold tube.
5. Install the water outlet.
6. Prime the fuel system. Refer to Fuel System Priming.
7. Start the engine. If the engine stalls, repeat the above step.
8. Once the engine starts, inspect for fuel leaks.