Exhaust Crossover Pipe: Service and Repair

Exhaust Crossover Pipe Replacement

Removal Procedure
1. Remove the battery box.





2. Remove the exhaust crossover pipe nuts (2).
3. Remove the exhaust crossover pipe (3).
4. Remove the exhaust manifold studs (1), if replacement of the stud is necessary.

Installation Procedure





1. Notice: Refer to Fastener Notice in Service Precautions.

Install any previously removed exhaust manifold studs (1).
^ Tighten the studs to 25 Nm (18 ft. lbs.).
2. Install the exhaust crossover pipe (3).

3. Important: Maintain approximately 6.35 mm (0.25 inch) between the thermostat housing and the exhaust crossover pipe.

Install the exhaust crossover pipe nuts (2).
^ Tighten the nuts to 25 Nm (18 ft. lbs.).
4. Install the battery box.