Fuel Tank Unit: Service and Repair

FUEL SENDER ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 44402 Fuel Tank Sending Unit Wrench

REMOVAL PROCEDURE




1. Remove the fuel tank.
2. Remove all dirt and debris from the area around the fuel sender assembly and the fuel tank.
3. Remove the fuel lines from the sender assembly.
4. Using the J 44402, remove the retaining ring for the fuel sender assembly.
5. Remove the fuel sender assembly and seal.

CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never store the fuel in an open container.

6. Remove the seal from the fuel tank. Discard the seal.

INSTALLATION PROCEDURE




1. Install the new seal on the fuel tank.
2. Install the fuel sender assembly.
3. Install the retaining ring for the fuel sender assembly.
4. Using the J 44402, lock the retaining ring in place.
5. Install the fuel lines to the fuel sender.
6. Install the fuel tank.