Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Starter Motor: Service and Repair



STARTER MOTOR REPLACEMENT

REMOVAL PROCEDURE
1. Remove the intake manifold.




2. Remove the starter solenoid S terminal nut (3) and disconnect the lead (4) from the starter.
3. Remove the starter terminal nut (1) and disconnect the battery positive cable (2) from the starter.




4. Remove the starter motor mounting nut (1) and bolt (4).
5. Remove the starter motor (3) from the engine.

INSTALLATION PROCEDURE




1. Position the starter motor (3) over the stud (2).
2. Install the starter motor mounting nut (1) and bolt (4).

Tighten the starter motor mounting fasteners to 50 N.m (37 lb ft).

NOTE: Refer to Fastener Notice in Service Precautions.




3. Connect the battery positive cable (2) to the starter and install the starter terminal nut (1)

Tighten the battery positive cable to starter terminal nut to 9 N.m (80 lb in).

4. Connect the lead (4) to the starter solenoid and install the starter solenoid S terminal nut (3).

Tighten the starter solenoid S terminal nut to 3.5 N.m (31 lb in).

5. Install the intake manifold.