Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Generator Removal
3. Drive Belt Tensioner Removal
4. Crankshaft Pulley Removal
5. Engine Flywheel Removal
6. Crankshaft Rear Oil Seal Removal
7. Oil Level Indicator and Tube Removal
8. Exhaust Manifold Removal - Left
9. Exhaust Manifold Removal - Right
10. Intake Manifold Removal
11. Water Crossover Removal
12. Camshaft Cover Removal - Left
13. Camshaft Cover Removal - Right
14. Engine Front Cover Removal
15. Crankshaft Front Oil Seal Removal
16. Oil Pump Removal
17. Secondary Timing Chain Removal - Right
18. Secondary Timing Chain Removal - Left
19. Primary Timing Chain Removal
20. Camshaft Removal - Left Exhaust
21. Camshaft Removal - Left Intake
22. Camshaft Removal - Right Exhaust
23. Camshaft Removal - Right Intake
24. Valve Lifter Removal - Left
25. Valve Lifter Removal - Right
26. Cylinder Head Removal - Left
27. Cylinder Head Removal - Right
28. Oil Pan Removal - Lower
29. Oil Pan Removal - Upper
30. Piston, Connecting Rod, and Bearing Removal
31. Crankshaft and Bearing Removal
32. Engine Block Clean and Inspect - Upper
33. Cylinder Boring and Honing
34. Crankshaft and Bearing Clean and Inspect
35. Crankshaft Pulley Clean and Inspect
36. Engine Flywheel Clean and Inspect
37. Piston and Connecting Rod Disassemble
38. Piston, Connecting Rod, and Bearing Clean and Inspect
39. Piston and Connecting Rod Assemble
40. Cylinder Head Disassemble
41. Cylinder Head Clean and Inspect
42. Valve and Seat Grinding
43. Cylinder Head Assemble
44. Camshaft Clean and Inspect
45. Valve Lifter Clean and Inspect
46. Oil Pump Disassemble
47. Oil Pump Clean and Inspect
48. Oil Pump Assemble
49. Oil Pan Clean and Inspect - Lower
50. Oil Pan Clean and Inspect - Upper
51. Camshaft Cover Clean and Inspect
52. Intake Manifold Clean and Inspect
53. Exhaust Manifold Clean and Inspect - Left
54. Exhaust Manifold Clean and Inspect - Right
55. Water Pump Clean and Inspect
56. Thread Repair
57. Service Prior to Assembly
58. Crankshaft and Bearing Installation
59. Piston, Connecting Rod, and Bearing Installation
60. Oil Pan Installation - Upper
61. Oil Pan Installation - Lower
62. Cylinder Head Installation - Left
63. Cylinder Head Installation - Right
64. Valve Lifter Installation - Left
65. Valve Lifter Installation - Right
66. Camshaft Installation - Left Exhaust
67. Camshaft Installation - Left Intake
68. Camshaft Installation - Right Exhaust
69. Camshaft Installation - Right Intake
70. Primary Timing Chain Installation
71. Secondary Timing Chain Installation - Left
72. Secondary Timing Chain Installation - Right
73. Oil Pump Installation
74. Crankshaft Front Oil Seal Installation
75. Engine Front Cover Installation
76. Camshaft Cover Installation - Left
77. Camshaft Cover Installation - Right
78. Water Crossover Installation
79. Intake Manifold Installation
80. Exhaust Manifold Installation - Left
81. Exhaust Manifold Installation - Right
82. Oil Level Indicator and Tube Installation
83. Crankshaft Rear Oil Seal Installation
84. Engine Flywheel Installation
85. Crankshaft Pulley Installation
86. Drive Belt Tensioner Installation
87. Generator Installation