Generator Bracket Replacement

GENERATOR BRACKET REPLACEMENT

REMOVAL PROCEDURE




1. Disconnect the negative battery cable.
2. Remove the air cleaner assembly.
3. Remove the drive belt.
4. Remove the upper fan shroud.
5. Remove the outlet heater hose bracket bolt (2).




6. Remove the generator bolts and reposition the generator aside. The electrical connections can remain attached to the generator.




7. Remove the right idler pulley bolt and pulley.
8. Remove the left idler pulley bolt and pulley.
9. Remove the drive belt tensioner bolt and tensioner.




10. Remove the fuel bleed valve nuts and valve.
11. Reposition the oil separator hose clamp at the side of the generator bracket.
12. Remove the oil separator hose from the pipe.




13. If equipped, remove the vacuum line from the exhaust gas recirculation (EGR) valve vacuum pump.




14. If equipped, remove the EGR vacuum pump bolts (1, 2). Reposition the vacuum pump.
15. Reposition the oil separator hose clamp at the bottom of the generator bracket.
16. Remove the oil separator hose from the bracket.




17. Remove the generator bracket bolts.
18. Remove the generator bracket.

INSTALLATION PROCEDURE




1. Install the generator bracket.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the generator bracket bolts.

Tighten
Tighten the bolts to 50 N.m (37 lb ft).




3. Install the oil separator hose to the bracket.
4. Position the oil separator hose clamp at the bottom of the generator bracket.
5. If equipped, position the vacuum pump. Install the EGR vacuum pump bolts (1, 2).

Tighten
Tighten the bolts to 22 N.m (16 lb ft).




6. If equipped, install the vacuum line to the EGR valve vacuum pump.




7. Install the oil separator hose to the pipe.
8. Position the oil separator hose clamp at the side of the generator bracket.
9. Install the fuel bleed valve and nuts.

Tighten
Tighten the nuts to 25 N.m (18 lb ft).




10. Install the drive belt tensioner and bolt. Align the pin on the tensioner with the hole in the bracket.

Tighten
Tighten the bolt to 41 N.m (30 lb ft).

11. Install the left idler pulley and bolt.
12. Install the right idler pulley and bolt

Tighten
Tighten the bolts to 43 N.m (32 lb ft).




13. Position the generator and install the bolts.

Tighten
Tighten the bolts to 50 N.m (37 lb ft).




14. Install the outlet heater hose bracket bolt (2).

Tighten
Tighten the bolt to 25 N.m (18 lb ft).

15. Install the upper fan shroud.
16. Install the drive belt.
17. Install the air cleaner assembly.
18. Connect the negative battery cable.