Accessory Power Receptacle Harness Replacement (With RPO Code HP2)

ACCESSORY POWER RECEPTACLE HARNESS REPLACEMENT (WITH RPO CODE HP2)

REMOVAL PROCEDURE




1. Disconnect the energy storage box (ESB).
2. Disconnect the accessory power receptacle electrical connector (1) at the starter/generator control module (SGCM).




3. Remove the accessory power receptacle harness clip (2) from the tray.




4. Remove the accessory power receptacle to 42V electrical connector clip.
5. Disconnect the accessory power receptacle electrical connector (1) to 42V electrical connector (2).




6. Remove the accessory power receptacle harness clips from the engine harness.
7. Raise and suitably support the vehicle. Refer to Vehicle Lifting.




8. Remove the accessory power receptacle harness clips from the frame front side rail.




9. Remove the accessory power receptacle harness clips from the frame side rail.




10. Remove the accessory power receptacle harness clips from the frame rear side rail.
11. Remove the accessory power receptacle harness ground wire bolt (1).
12. Reposition the ground wire from the frame.




13. Disconnect the accessory power receptacle harness electrical connector from the receptacle.
14. Remove the accessory power receptacle harness from the vehicle.

INSTALLATION PROCEDURE




1. Install the accessory power receptacle harness to the vehicle.
2. Connect the accessory power receptacle harness electrical connector to the receptacle.




3. Position the ground wire to the frame.

NOTE: Refer to Fastener Notice in Service Precautions.

4. Install the accessory power receptacle harness ground wire bolt (1).

Tighten
Tighten the bolt to 9 N.m (80 lb in).

5. Install the accessory power receptacle harness clips to the frame rear side rail.




6. Install the accessory power receptacle harness clips to the frame side rail.




7. Install the accessory power receptacle harness clips to the frame front side rail.




8. Lower the vehicle.
9. Install the accessory power receptacle harness clips to the engine harness.




10. Connect the accessory power receptacle electrical connector (1) to the 42V electrical connector (2).
11. Install the accessory power receptacle to the 42V electrical connector clip.




12. Install the accessory power receptacle harness clip (2) to the tray.




13. Connect the accessory power receptacle electrical connector (1) at the SGCM.
14. Connect the ESB.