Folding Top Pump with Motor Replacement

Folding Top Pump with Motor Replacement

Removal Procedure

Caution: Refer to Eye Protection Caution in Cautions and Notices.
Caution: Refer to Folding Top Hydraulic Pressure Caution in Cautions and Notices.
Caution: Refer to Servicing Electrical Components Caution in Cautions and Notices.
1. Place the folding top in the open position.
2. Open the stowage compartment lid.
3. Locate the hydraulic pump in the storage compartment area.
4. Disconnect the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
5. Place a protective cover over the rear compartment interior and the adjacent body panels.
6. Remove the body accessory compartment. Refer to Body Accessory Compartment Replacement - Rear (Body Accessory Compartment Replacement - Rear) .
7. Remove the folding top pump noise covers.




8. Remove the 3 electrical connectors from the hydraulic pump solenoids.




9. Remove the electrical connector from the hydraulic pump.




10. Remove the nuts from the hydraulic pump bracket.
11. Lift the pump up and out of the storage compartment and set the pump on the protective covering.




12. Remove the reservoir filler plug (1).




13. Remove the bolts from the pump manifold plate.
14. Disengage the cylinder hoses by pulling straight up on the hoses.




15. Carefully lift up on the manifold plate (1).




16. Remove the hoses by pulling the hoses straight up from the pump. Use a clean shop towel to control any hydraulic fluid leakage.
17. Remove the hydraulic pump from the vehicle.



Installation Procedure





1. Align the manifold plate bolt holes to the pump. This will ensure that the cylinder hoses are placed in the correct port.
2. Align the cylinder hoses into each port and push down until the hoses are seated properly in the hydraulic pump manifold.




3. Install the manifold plate bolts. DO NOT tighten.





Notice: Refer to Fastener Notice in Cautions and Notices.

4. Push down on the manifold plate (1) and verify that all of the cylinder hoses are seated properly.

Tighten the bolts to 10 N.m (88 lb in).





5. Install the reservoir filler plug (1).
6. Position the hydraulic pump to the correct mounting location.




7. Tighten the hydraulic pump bracket bolts.

Tighten the bolts to 18 N.m (13 lb ft).





8. Install the electrical connector to the hydraulic pump.




9. Install the 3 electrical connectors to the hydraulic pump solenoids.
10. Add fluid as needed. Refer to Power Folding Top - Adding Fluid.
11. Install the body accessory compartment. Refer to Body Accessory Compartment Replacement - Rear (Body Accessory Compartment Replacement - Rear) .
12. Remove the protective covering.
13. Connect the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
14. Close the stowage compartment lid.
15. Bleed the hydraulic system. Refer to Folding Top Hydraulic System Bleeding Procedure (Folding Top Hydraulic System Bleeding Procedure) .
16. Inspect the hydraulic system for fluid leaks.
17. Inspect the hydraulic system fluid level and add fluid as needed. Refer to Power Folding Top - Adding Fluid.
18. Inspect the folding top for proper operation. Refer to Power Folding Top Description and Operation.