NVG 233-NP1 Transfer Case

TRANSFER CASE MOTOR/ENCODER REPLACEMENT

Removal Procedure





1. Raise the vehicle.
2. Remove the transfer case shield.
3. Remove the front propeller shaft. Propeller Shaft Replacement - Front





4. Remove the motor/encoder electrical connector.





5. Remove the motor/encoder mounting bolts.
6. Remove the motor/encoder assembly.
7. Remove the motor/encoder gasket.

Installation Procedure





Important: The motor/encoder gasket does not have to be replaced if the motor/encoder is being removed from the transfer case for other service procedures. Replace the motor/encoder gasket only if damaged. If the motor/encoder is being replaced, a new gasket will come with the replacement motor/encoder.

1. Install the motor/encoder gasket.





Important: When performing this service procedure, make sure that the motor/encoder unit is flat against the transfer case for proper installation.

2. Install the motor/encoder to the transfer case.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install motor/encoder mounting bolts.
^ Tighten the motor/encoder mounting bolts to 20 Nm (15 ft. lbs.).
4. Install the motor/encoder electrical connector.
5. Install the transfer case shield.
6. Lower the vehicle. Refer to Vehicle Lifting.