Sunroof Frame Replacement (ZRX/XTREME w/ CF5)

SUNROOF FRAME REPLACEMENT (ZRX/XTREME W/ CF5)

REMOVAL PROCEDURE
1. Remove the sunroof panel window garnish molding.




2. Remove the screws (1) around the entire periphery of the lower frame (2).




3. Disconnect the electrical connector to the motor.
4. Remove the silver motor screw.
5. Carefully lower the rear of the frame and work the frame (2) from the front of the headliner.
6. Remove the lower frame (2) from the vehicle.

IMPORTANT: The upper frame assembly will need to have new foam tape applied to the outer ring prior to assembly. The new foam tape will ensure the sunroof will seal properly upon the lower frame installation.




7. Remove the upper frame assembly from the vehicle.
8. Remove the old foam tape and apply new foam tape to the upper frame assembly.

IMPORTANT: When applying new foam tape, overlap the foam tape at a screw hole to ensure proper sealing of the screw holes.

9. Remove the sunroof window track assembly.

INSTALLATION PROCEDURE
1. Install the sunroof window track assembly to the new frame.




2. Position the upper frame to the roof panel.
3. Position the lower frame to the upper frame.

IMPORTANT: The lower frame front needs to be positioned to the headliner first. Ensure the electrical wiring is positioned away from the upper and lower frame.




4. When the front (2) is positioned, raise the rear of the lower frame into position.

NOTE: Refer to Fastener Notice in Service Precautions.

5. Install the lower to upper frame attachment screws.

Tighten
Tighten the screws (1) to 1.5 N.m (13 lb in).

6. Connect the electrical connector to the motor.
7. Install the silver motor screw.

Tighten
Tighten the screw to 4.0 N.m (35 lb in).

8. Close the sunroof window.
9. Water test the sunroof assembly.
10. Install the sunroof panel window garnish molding.