Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Removal
5. Generator and Engine Lift Front Bracket Removal
6. Engine Mount Strut and Engine Lift Bracket Removal
7. Engine Mount Strut and A/C Compressor Bracket Removal
8. Oil Level Indicator and Tube Removal
9. Oil Filter Adapter Removal
10. Valve Rocker Arm Cover Removal
11. Intake Manifold Removal
12. Water Outlet Removal
13. Exhaust Crossover Removal
14. Exhaust Manifold Removal
15. Valve Rocker Arm and Push Rod Removal
16. Valve Lifter Removal
17. Water Pump Removal
18. Oil Pan Removal
19. Oil Pump Removal
20. Oil Pump Drive Removal
21. Crankshaft Front Oil Seal Removal
22. Engine Front Cover Removal
23. Timing Chain and Sprockets Removal
24. Cylinder Head Removal
25. Camshaft Removal
26. Piston, Connecting Rod, and Bearing Removal
27. Crankshaft Rear Oil Seal Removal
28. Crankshaft and Bearing Removal
29. Engine Block Disassemble
30. Engine Block Clean and Inspect
31. Cylinder Boring and Honing
32. Engine Block Assemble
33. Crankshaft and Bearing Clean and Inspect
34. Crankshaft Balancer Clean and Inspect
35. Engine Flywheel Clean and Inspect
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Clean and Inspect
38. Piston Selection
39. Piston and Connecting Rod Assemble
40. Camshaft Bearing Removal
41. Camshaft and Bearings Clean and Inspect
42. Camshaft Bearing Installation
43. Timing Chain and Sprocket Clean and Inspect
44. Valve Lifters Clean and Inspect
45. Valve Rocker Arm and Push Rod Clean and Inspect
46. Cylinder Head Disassemble
47. Cylinder Head Clean and Inspect
48. Valve Guide Reaming, and Valve and Seat Grinding
49. Cylinder Head Assemble
50. Oil Pump Disassemble
51. Oil Pump Clean and Inspect
52. Oil Pump Assemble
53. Engine Front Cover Clean and Inspect
54. Valve Rocker Arm Cover Clean and Inspect
55. Oil Pan Clean and Inspect
56. Intake Manifold Clean and Inspect
57. Exhaust Manifold Clean and Inspect
58. Water Pump Clean and Inspect
59. Thread Repair
60. Service Prior to Assembly
61. Crankshaft and Bearing Installation
62. Crankshaft Rear Oil Seal Installation
63. Piston, Connecting Rod, and Bearing Installation
64. Camshaft Installation
65. Timing Chain and Sprockets Installation
66. Engine Front Cover Installation
67. Crankshaft Front Oil Seal Installation
68. Oil Pump Drive Installation
69. Oil Pump Installation
70. Oil Pan Installation
71. Cylinder Head Installation
72. Water Pump Installation
73. Valve Lifter Installation
74. Valve Rocker Arm and Push Rod Installation
75. Exhaust Manifold Installation
76. Exhaust Crossover Installation
77. Intake Manifold Installation
78. Valve Rocker Arm Cover Installation
79. Water Outlet Installation
80. Oil Filter Adapter Installation
81. Oil Level Indicator and Tube Installation
82. Generator and Engine Lift Front Bracket Installation
83. Engine Mount Strut and Engine Lift Bracket Installation
84. Engine Mount Strut and A/C Compressor Bracket Installation
85. Drive Belt Tensioner Installation
86. Engine Flywheel Installation
87. Crankshaft Balancer Installation