Alternator: Service and Repair

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

1. Disconnect the battery negative cable.
2. Remove the drive belt.






3. Remove the heater hose brace bolt from the generator.






4. Remove the generator mounting bolts.
5. Remove the generator from the mounting bracket.






6. Disconnect the generator electrical connector.






7. Remove the generator output (BAT) terminal retaining nut from the generator.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Service Precautions.





1. Connect the generator output (BAT) terminal wire.
Ensure the insulating boot is covering the terminal nut.

Tighten
Tighten the generator output (BAT) terminal nut to 17 N.m (12 lb ft).






2. Connect the generator electrical connector.






3. Install the generator to the generator mounting bracket.
4. Install the generator mounting bolts.

Tighten
Tighten the generator mounting bolts to 50 N.m (37 lb ft).






5. Install the heater hose bracket bolt to the generator.

Tighten
Tighten the heater hose bracket to the generator bolt to 25 N.m (18 lb ft).

6. Install the drive belt.
7. Connect the battery negative cable.