Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Clutch Pilot Bearing Removal
4. Exhaust Manifold Removal
5. Oil Level Indicator and Tube Removal
6. Water Pump Removal
7. Crankshaft Balancer Removal
8. Valve Rocker Arm Cover Removal
9. Distributor Removal
10. Intake Manifold Removal
11. Valve Rocker Arm and Push Rod Removal
12. Cylinder Head Removal
13. Valve Lifter Removal
14. Oil Filter Adapter Removal
15. Oil Pan Removal
16. Oil Pump Removal
17. Engine Front Cover Removal
18. Timing Chain and Sprockets Removal
19. Balance Shaft Removal
20. Camshaft Removal
21. Piston, Connecting Rod, and Bearing Removal
22. Crankshaft Rear Oil Seal and Housing Removal
23. Crankshaft and Bearing Removal
24. Engine Block Plug Removal
25. Engine Block Clean and Inspect
26. Cylinder Boring and Honing
27. Piston and Connecting Rod Disassemble
28. Piston, Connecting Rod, and Bearing Clean and Inspect
29. Piston Selection
30. Piston and Connecting Rod Assemble
31. Crankshaft and Bearing Clean and Inspect
32. Crankshaft Balancer Clean and Inspect
33. Engine Flywheel Clean and Inspect
34. Camshaft and Bearings Clean and Inspect
35. Camshaft Bearing Removal
36. Camshaft Bearing Installation
37. Balance Shaft Bearing and/or Bushing Removal
38. Balance Shaft Clean and Inspect
39. Balance Shaft Bearing and/or Bushing Installation
40. Timing Chain and Sprocket Clean and Inspect
41. Valve Rocker Arm and Push Rod Clean and Inspect
42. Valve Lifters and Guides Clean and Inspect
43. Cylinder Head Disassemble
44. Cylinder Head Clean and Inspect
45. Valve Guide Reaming, and Valve and Seat Grinding
46. Cylinder Head Assemble
47. Oil Pump Disassemble
48. Oil Pump Clean and Inspect
49. Oil Pump Assemble
50. Valve Rocker Arm Cover Clean and Inspect
51. Oil Pan Clean and Inspect
52. Intake Manifold Disassemble
53. Intake Manifold Clean and Inspect
54. Intake Manifold Assemble
55. Exhaust Manifold Clean and Inspect
56. Water Pump Clean and Inspect
57. Service Prior to Assembly
58. Engine Block Plug Installation
59. Crankshaft and Bearing Installation
60. Crankshaft Rear Oil Seal and Housing Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Camshaft Installation
63. Balance Shaft Installation
64. Timing Chain and Sprockets Installation
65. Engine Front Cover Installation
66. Oil Pump Installation
67. Oil Pan Installation
68. Oil Filter Adapter Installation
69. Crankshaft Balancer Installation
70. Valve Lifter Installation
71. Cylinder Head Installation
72. Valve Rocker Arm and Push Rod Installation
73. Intake Manifold Installation
74. Distributor Installation
75. Valve Rocker Arm Cover Installation
76. Oil Level Indicator and Tube Installation
77. Water Pump Installation
78. Exhaust Manifold Installation
79. Clutch Pilot Bearing Installation
80. Engine Flywheel Installation
81. Engine Set-Up and Testing