Without Oshawa Assembly
Diagnostic Chart (Part 1 Of 2):
Diagnostic Chart (Part 2 Of 2):
Schematic:
CIRCUIT DESCRIPTION
The Powertrain Control Module (PCM) supplies a voltage of about 450 mV between the Heated Oxygen Sensor (HO2S) high and low signal circuits. The oxygen sensor varies the voltage over a range from about 1,000 mV when the exhaust is rich, down through about 10 mV when the exhaust is lean.
The PCM monitors and stores the HO2S voltage information. The PCM evaluates the HO2S voltage samples in order to determine the amount of time the HO2S voltage was out of range. The PCM compares the stored HO2S voltage samples taken within each sample period and determines if the majority of the samples are out of the operating range.
The PCM monitors the HO2S voltage and detects if the voltage goes out of the bias range. If the PCM does not detect the voltage went out of the bias range, a Diagnostic Trouble Code (DTC) sets.
CONDITIONS FOR RUNNING THE DTC
^ No active Mass Air Flow (MAF) DTCs
^ No active Intake Air Temperature (IAT) DTCs
^ No active Engine Coolant Temperature (ECT) DTCs
^ No active Throttle Position (TP) DTCs
^ No active injector DTCs
^ No active crank sensor DTCs
^ No active ignition control DTCs
^ The ignition voltage is more than 9.0 volts.
^ The engine run time is more than 70 seconds.
^ The fuel system is operating in Closed Loop.
^ The secondary Air Injection (AIR), Exhaust Gas Recirculation (EGR), and the catalyst diagnostics are not active.
CONDITIONS FOR SETTING THE DTC
The HO2S signal voltage is steady between 410 mV and 490 mV for 2.5 minutes.
ACTION TAKEN WHEN THE DTC SETS
^ The PCM illuminates the Malfunction Indicator Lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
^ The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the PCM stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the PCM records the operating conditions at the time of the failure. The PCM writes the conditions to the Freeze Frame and updates the Failure Records.
CONDITIONS FOR CLEARING THE MIL/DTC
^ The PCM turns OFF the Malfunction Indicator Lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
^ A last test failed, or current DTC, clears when the diagnostic runs and does not fail.
^ A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
^ Use a scan tool in order to clear the MIL and the DTC.
DIAGNOSTIC AIDS
IMPORTANT: Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing or replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent water intrusion into the PCM.
^ An oxygen supply inside the HO2S is necessary for proper operation. The HO2S wires provides the supply of oxygen. Inspect the HO2S wires and connections for breaks or contamination. Refer to Heated Oxygen Sensor (HO2S) Wiring Repairs in Diagrams.
^ For an intermittent condition, refer to Symptoms. Symptom Related Diagnostic Procedures
TEST DESCRIPTION
The numbers below refer to the step numbers on the diagnostic table.
2. The engine must be at the normal operating temperature before performing this test. For any test that requires probing the PCM or a component harness connector, use the Connector Test Adapter Kit J 35616-A. Using this kit prevents damage to the harness connector terminals. Refer to Using Connector Test Adapters in Diagrams.
3. Using the Freeze Frame and/or Failure Records data may aid in locating an intermittent condition. If you can not duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can also be used to determine how many ignition cycles the diagnostic reported a pass and/or 'a fail. Operate the vehicle within the same freeze frame conditions (RPM, load, vehicle speed, temperature etc.) that the PCM recorded. This will isolate when the DTC failed. Refer to Symptoms. Symptom Related Diagnostic Procedures
4. If the scan tool indicates the HO2S voltage goes below 200 mV, this indicates the HO2S circuits and PCM are OK.
5. This step tests whether the low signal circuit from the PCM is OK. A voltage indicates the PCM and wiring are OK.
6. Disconnecting the PCM allows using the DMM J 39200 in order to test continuity of the circuits. This aids in locating an open or shorted circuit. Refer to Testing for Continuity in Diagrams.
7. Disconnecting the PCM allows using the DMM J 39200 in order to test continuity of the circuits. This aids in locating an open or shorted circuit. Refer to Testing for Continuity in Diagrams.