Cylinder Head Replacement
Removal Procedure1. Open the hood.
2. Disconnect the battery negative cable from the battery.
3. Drain the cooling system.
4. Remove the engine cover from the vehicle.
5. Remove the upper intake manifold from the lower intake manifold.
6. Remove the lower intake manifold from the cylinder heads.
7. Remove the air conditioning compressor from the mounting bracket and lay aside (left cylinder head).
8. Remove the air conditioning compressor mounting bracket and lay aside (left cylinder head).
9. Remove the generator from the generator mounting bracket.
10. Remove the generator mounting bracket (right cylinder head).
11. Remove the exhaust manifold from the cylinder head.
12. Remove the spark plugs from the cylinder head.
13. Remove the valve rocker arm cover from the cylinder head.
14. Remove the valve rocker arm from the cylinder head.
15. Remove the push rods from the cylinder head.
16. Remove the cylinder head from the vehicle.
17. Disassemble the cylinder head.
18. Clean and inspect the sealing surfaces of the engine block. .
Installation Procedure
1. Assemble the cylinder head.
2. Install the cylinder head to the engine block.
3. Install the push rod into the engine block.
4. Install the valve rocker arm to the cylinder head.
5. Install the valve rocker arm cover to the cylinder head.
6. Install the Install the exhaust manifold to the cylinder head.
7. Install the spark plugs to the cylinder head.
8. Install the lower intake manifold to the cylinder heads.
9. Install the upper intake manifold to the lower intake manifold.
10. Install the generator mounting bracket to the cylinder head.
11. Install the generator to the mounting bracket.
12. Install the air conditioning mounting bracket to the cylinder head.
13. Install the a/c compressor to the a/c mounting bracket.
14. Fill the cooling system.
15. Connect the battery negative cable to the battery.
16. Install Engine Cover.