Exhaust Manifold Replacement (Left)

REMOVAL PROCEDURE





1. Remove the engine cover.
2. Raise the vehicle and install safety stands. Refer to Vehicle Lifting.
3. Remove the left front tire.
4. Remove the left fender wheelhouse extension (1).
5. Remove the catalytic converter assembly.





6. Remove the EGR valve inlet pipe from the exhaust manifold.





7. Remove the spark plug wires from the spark plugs.
8. Remove the spark plug wire support bolts.
9. Remove the spark plug wire support with the spark plug wires.
10. Remove the spark plugs.





11. Remove the exhaust manifold bolts.
12. Remove the exhaust manifold, gaskets and the spark plug wire shields.

INSTALLATION PROCEDURE





1. Sub-assemble the NEW gaskets, the spark plug wire shields, and the bolts to the exhaust manifold.
2. Install the exhaust manifold.
Refer to Exhaust Manifold Installation (Left), under Engine Unit Repair.





3. Install the spark plugs.
4. Install the spark plug wires to the spark plugs.
5. Install the spark plug wire support and the bolts.
^ Tighten the support bolts to 12 Nm (106 inch lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.





6. Install the EGR valve inlet pipe to the exhaust manifold.
^ Tighten the EGR valve inlet pipe nut to 30 Nm (22 ft. lbs.).

7. Install the catalytic converter assembly.





8. Install the fender wheelhouse extension (1).
9. Install the left front tire.
10. Remove the safety stands and lower the vehicle.
11. Install the engine cover.