Compressor Clutch Coil: Service and Repair

Installing - Removing Pulley Rotor & Bearing Assembly Retaining Ring:

Remove and Disconnect
1. Remove the clutch plate and hub assembly as described previously.
2. Remove rotor and bearing assembly retaining ring, using snap ring pliers J 6083.

Installing Pulley Rotor/Bearing Puller Guide:

Removing Pulley Rotor And Bearing Assembly:

3. Install pulley rotor and bearing puller guide J 33023-A to the front head and install J 41552 pulley rotor and bearing puller down into the inner circle of slots in the rotor. Turn the J 41552 puller clockwise in the slots in the rotor.
4. Hold the J 41552 puller in place and tighten the puller screw against the puller guide to remove the pulley rotor and bearing assembly.

Clutch Coil Assembly Removal:

5. Mark clutch coil terminal location on compressor front head.
6. Install J 33023-A puller pilot on front head of compressor. Also install J 8433-1 pull crossbar with J 33025 puller legs as shown.
7. Tighten J 8433-3 forcing screw against the puller pilot remove the clutch coil.


Install or Connect
1. Place the clutch coil assembly on the front head with the terminals positioned at the "marked" location.
2. Place the J 33024 clutch coil installer over the internal opening of the clutch coil housing and align install with the compressor front head.

Installing Clutch Coil Assembly:

3. Center the J 8433-1 puller crossbar in the counter-sunk center hole of the J 33024 clutch coil installer. Install J 33026-2 through bolts and washers through the crossbar slots and thread them into the holding fixture J 33026 to full fixture thickness.
4. Turn the center forcing screw of the J 8433-1 pull crossbar to force the clutch coil onto the front head. Be sure clutch coil and J 33024 installer stay "in-line during installation.

Staking Clutch Coil To Front Head:

5. When coil is fully seated on the front head, use a 1/8" diameter drift punch and stake the front head at three places 120 degrees apart, to ensure clutch coil remains in position.

Details Of Stakes In Front Head For Clutch Coil:

- Stake size should be only one-half the area of the punch tip and be only approximately 0.28-0.35mm (.010.015") deep.
6. Install rotor and bearing assembly and the clutch plate and hub assembly as described previously.