Front Housing Disassembly

FRONT HOUSING DISASSEMBLY

Tools Required:
J 36183 Input Shaft Press Tube with Cap
J 36184 Adapter Press Tube Reducer
J 23907 Slide Hammer with Pilot Bearing Puller
J 6125-1B Slide Hammer
J 36510 Clutch Fork Pivot Remover/Installer
J 36507 Detent Bushing Remover and Installer
J 36800 Shift Rail Busing Remover
J 36511 Oil Fill Plug Hex Bit (17 mm)

1. Press out input shaft bearing (216) using J 36183, J 36184 and hydraulic press.





2. Shift rail front housing bushing (228), using J 36800 and J 23907 (figure 24).





3. Clutch fork pivot assembly (219), using J 36510 and J 6125-1B (figure 25).
A. Put an additional nut (3/8-16 thread) onto J 36510 and thread J 6125-1B onto nut.
B. Tighten both nuts.
C. Slide hammer out pivot.





4. Two detent plunger bushings (242), if necessary, using J 36507 (figure 26).
^ Remove ONE bushing at a time.

5. Breather assembly (223).
^ Do NOT remove metal tube from case.





6. Oil fill plug (222) and oil drain plug (225) using J 36511 (figure 27).
7. Gasket material from the case using liquid gasket remover.