Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Synchronizer Assembly





Assemble (Figure 22)

1. Sleeve (8) or (20), onto hub (12), (21), or (28).

^ Check scribe marks for correct positions.
^ Remove spiral lock ring (27) for easier assembly (fifth-reverse only).

2. Spring (10) into key (11).

^ Assembly into the hub.

3. Position assembly as in view A (figure 22).
4. Balls (9).

^ Push the ball into the sleeve using a screwdriver.
^ Push the sleeve (8) or (20) down just enough to retain the ball.
^ Slide the sleeve up just enough to install each of the two remaining balls (on at a time).

5. Synchronizer rings (2).

^ Make sure synchronizer ring tangs line up with the keys.

6. Center the hub, keys and balls by pushing on the synchronizer rings. Balls will "click" into position.

^ Install spiral lock ring (27) (fifth-reverse only).