Engine - Valve Train Noise/Miss/Rough Idle

87chevy17

Number: 87-155

Section: 6A

Date: June, 1987
Subject: CYLINDER HEAD EXHAUST VALVE GUIDE WEAR


Model and Year: 1987 CELEBRITY, S/T TRUCK AND M-VAN WITH 2.5L (VIN CODES R, U, E) ENGINE
TO: ALL CHEVROLET DEALERS


Some 1987 vehicles with 2.5L L-4 engines may experience worn exhaust valve guides in the cylinder head. An engine with this condition may exhibit valve train noise, missing, and a rough idle. This condition could be caused by puddled chrome on the exhaust valve stems, which results in a rough surface and accelerates wear.

If an engine exhibits these symptoms, measure valve stem-to-guide clearance of all exhaust valves. If one or more exhaust valve guides in the cylinder head are worn to the point where clearance is .004" to .006", ream all these valve guides to the appropriate oversize diameter, recondition all exhaust valve seats, and replace all four exhaust valves with the correct oversize valves as described in the service manual. If oversize valves are not available, replace the cylinder head and all four exhaust valves with standard size valves.

If one or more exhaust valve guides are worn enough that stem-to-guide clearance is .007" or greater, replace the cylinder head and all four exhaust valves with standard size valves.


EXHAUST VALVE PART NUMBERS

P/N 10044612 - Standard Size Stem
P/N 10044613 - .003" Oversize Stem
P/N 10104418 - .005" Oversize stem
CYLINDER HEAD PART NUMBERS

P/N 10049100 - Celebrity
P/N 10054501 - S/T Truck, M-Van


All engines have a build sequence number of a large bar code sticker located on the exhaust manifold side of the cylinder block above the oil pan rail. Engines having numbers higher than the following, which appear on the sticker, should not exhibit premature exhaust valve guide wear:


Car/Truck Line Sticker Number

Celebrity 0378434
S/T Truck, M-Van 3200559


Use applicable labor time and operation number.