131. Supercharger Installation

Supercharger Installation

Special Tools
* EN 46109 - Guide Pins
* EN-47748 - Supercharger Lifting Fixture
* EN-47833 - Supercharger Service Holding Fixture

For equivalent regional tools, refer to Special Tools (Special Tools)




1. Install the NEW supercharger gaskets.




2. Install the 8 mm (0.31 in) EN 46109 - pins into cylinder head supercharger mounting bolt holes at opposing corners.





Warning

The supercharger must be lifted with the EN 47748. The weight of the supercharger assembly is approximately 34 kg (75 lb) and could cause injury if lifted by hand.

Caution: The supercharger must be lifted with the EN 47748. Damage could occur to the finish and/or components of the supercharger and surrounding engine or vehicle components.

3. Lift the supercharger assembly off of the table using appropriate lifting equipment.




4. Remove the EN-47833 - fixture from the supercharger.




5. Install the supercharger using the EN-47748 - fixture with appropriate lifting equipment.




6. As the supercharger is lowered into place carefully align the EN 46109 - pins with the corner mounting holes of the supercharger.




7. Remove the EN-47748 - fixture from the supercharger.




8. Remove the EN 46109 - pins.




9. Loosely install the supercharger bolts.





Caution: Refer to Fastener Caution (Fastener Caution).

10. Tighten the supercharger bolts in sequence as shown to 25 Nm (18 lb ft).




11. Place the fuel injector rail assembly into position and align each fuel injector with the fuel injector bores in the supercharger.




12. Place the fuel injection rail crossover tube into the clip (1) and fasten.




13. Install the fuel injection rail studs and tighten to 10 Nm (89 lb in).




14. Connect the dirty air positive crankcase ventilation (PCV) tube (1) to the right camshaft cover.




15. Install the bracket with sensors and tubes.




16. Connect the supercharger inlet absolute pressure sensor vacuum tube connection (1) to the supercharger fitting.




17. Connect the manifold absolute pressure (MAP) sensor vacuum tube connection (1) to the supercharger fitting.




18. Install the fuel injector sight shield cover ball studs and tighten to 10 Nm (89 lb in).




19. Install the NEW charge air cooler coolant front manifold O-rings.




20. Install the charge air cooler coolant front manifold.
21. Install the charge air cooler coolant front manifold bolts and tighten to 25 Nm (18 lb ft).




22. Install and connect the clean air positive crankcase ventilation (PCV) tube to the left camshaft cover.