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Charge Air Cooler Outlet Pipe Assembly



Charge Air Cooler Outlet Pipe Assembly

Tools Required

J 38185 Hose Clamp Pliers


Removal Procedure

1. Drain the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill))Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .
2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement) .




3. Using the J 38185 , disengage clamp tension and disconnect the supercharger inlet and outlet hoses at the supercharger.




4. Remove the pipe assembly to fan shroud mounting bolts.
5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service Intervals) .




6. Using the J 38185 , disengage clamp tension and disconnect the pump outlet hose from the pump.




7. Using the J 38185 , disengage clamp tension and disconnect the radiator inlet hose from the pipe assembly.




8. Remove the pipe assembly mounting bolt at the condenser bracket.
9. Remove the pipe assembly.



Installation Procedure

1. Install the pipe assembly.





Notice: Refer to Fastener Notice (Fastener Notice) .

2. Install the pipe assembly mounting bolt to the condenser bracket.

Tighten the bolt to 5.4 N.m (80 lb in).





3. Using the J 38185 , disengage clamp tension and connect the radiator inlet hose onto the pipe assembly.




4. Using the J 38185 , disengage clamp tension and connect the pump outlet hose onto the pump.
5. Lower the vehicle.




6. Install the pipe assembly to the fan shroud mounting bolts.

Tighten the bolts to 5.4 N.m (80 lb in).





7. Using the J 38185 , disengage clamp tension and connect the supercharger inlet and outlet hoses onto the supercharger.
8. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement) .
9. Fill the charge air cooling system. Refer to Charge Air Cooling System Draining and Filling (Vac N Fill) (Charge Air Cooling System Draining and Filling (Vac N Fill))Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .