Fan Shroud: Service and Repair

Fan Shroud Replacement

Tools Required
* J 38185 Hose Clamp Plier
* J 41623-B Trans Oil Cooler Line Disconnect

Removal Procedure

1. Disconnect the battery negative cable.
2. Remove the condenser.
3. Remove the upper tie bar.
4. Drain the cooling system.
5. Remove the front air deflector.




6. Remove the engine oil cooler pipe retaining bolts (1, 2) from the fan shroud if equipped.
7. Lower the vehicle.




8. Using J 38185 reposition the radiator inlet hose clamp.
9. Disconnect the radiator inlet hose from the radiator.




10. Remove the transmission oil cooler pipe retaining bolts from the fan shroud.
11. Remove the transmission lines from the radiator.




12. Disconnect the wiring harness electrical connectors (1) from the cooling fan motors.
13. Remove the clips (2) attaching the harness to the fan shroud.




14. Remove the electric cooling fan mounting bolts.





Important: Care should be taken when removing the cooling fan assembly not to damage the lower attachment points of both the cooling fan assembly and radiator.

15. Remove the electric cooling fan assembly from the vehicle in the following order:

1. Position the cooling fan assembly towards the left side of the vehicle.
2. Pull upward on the right side of the fan assembly.
3. Position the fan assembly towards the right side of the vehicle.
4. Pull upward on the fan assembly removing the fan assembly from the vehicle.

Installation Procedure





Important: Care should be taken when installing the cooling fan assembly not to damage the lower attachment points of both the cooling fan assembly and radiator.

1. Install the cooling fan assembly to the vehicle in the following order:

1. Position the cooling fan assembly behind the radiator.
2. Position the fan assembly towards the right side of the vehicle.
3. Push downward on the right side of the fan assembly.
4. Move the fan assembly into position, aligning the lower feet of the fan shroud to the mounting tabs on the radiator.





Notice: Refer to Fastener Notice.

Important: The bolts retaining the cooling fan to the radiator end tanks are a special length and should be the ONLY bolts used upon reinstallation. The use of longer bolts will damage the radiator end tanks.

2. Install the electric cooling fan mounting bolts.

Tighten the bolts to 6 N.m (53 lb in).




3. Connect the wiring harness electrical connectors (1) to the cooling fan motors.
4. Attach the wiring harness retaining clips (2) to the fan shroud.




5. Push the upper transaxle oil cooler pipe into the radiator quick connect fitting, until a "click" is heard.
6. Tug gently on the cooler pipe to ensure proper retention.
7. Slide the plastic cap (1) over the quick connect joint.




8.
Install the transmission oil cooler pipe retaining bolts to the fan shroud.

Tighten the bolts to 6 N.m (53 lb in).




9. Install the radiator inlet hose to the radiator.
10. Using J 38185 reposition the radiator inlet hose clamp.
11. Raise the vehicle.




12. Install the engine oil cooler pipe retaining bolts (1, 2) to the fan shroud.

Tighten the bolts to 6 N.m (53 lb in).

13. Install the front air deflector.
14. Lower the vehicle.
15. Install the condenser.
16. Install the upper tie bar.
17. Fill the cooling system.
18. Connect the battery negative cable.
19. Inspect the engine oil level.