Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Exhaust Manifold Removal - Left
3. Exhaust Manifold Removal - Right
4. Drive Belt Removal
5. Power Steering Pump Removal
6. Drive Belt Idler Pulley Removal
7. Generator Removal
8. Air Conditioning Compressor Removal
9. Drive Belt Tensioner Removal
10. Water Outlet Housing Removal
11. Intake Manifold Removal
12. Starter Removal
13. Crankshaft Balancer Removal
14. Engine Flywheel Removal
15. Crankshaft Rear Oil Seal Removal
16. Oil Level Indicator and Tube Removal
17. Oil Filter Adapter Removal
18. Ignition Coil Module Removal - Left
19. Camshaft Cover Removal - Left
20. Camshaft Position Actuator Housing Removal - Left
21. Ignition Coil Module Removal - Right
22. Camshaft Cover Removal - Right
23. Camshaft Position Actuator Housing Removal - Right
24. Engine Front Cover Removal
25. Oil Pump Removal
26. Secondary Camshaft Intermediate Drive Chain Removal - Right
27. Secondary Camshaft Intermediate Drive Chain Removal - Left
28. Oil Pump Outlet Tube Removal
29. Primary Camshaft Intermediate Drive Chain Removal
30. Camshaft Intermediate Drive Shaft Removal
31. Camshaft Removal - Left Exhaust
32. Camshaft Removal - Left Intake
33. Valve Rocker Arm Removal - Left
34. Valve Lifter Removal - Left
35. Cylinder Head Removal - Left
36. Camshaft Removal - Right Exhaust
37. Camshaft Removal - Right Intake
38. Valve Rocker Arm Removal - Right
39. Valve Lifter Removal - Right
40. Cylinder Head Removal - Right
41. Oil Pan Removal
42. Oil Pump Suction Pipe and Screen Assembly Removal
43. Lower Crankcase Removal
44. Piston, Connecting Rod, and Bearing Removal
45. Crankshaft and Bearing Removal
46. Engine Block Disassemble - Upper
47. Engine Block Clean and Inspect - Upper
48. Engine Block Assemble - Upper
49. Engine Block Clean and Inspect - Lower
50. Crankshaft and Bearing Clean and Inspect
51. Crankshaft Balancer Clean and Inspect
52. Engine Flywheel Clean and Inspect
53. Piston and Connecting Rod Disassemble
54. Piston, Connecting Rod, and Bearing Clean and Inspect
55. Piston and Connecting Rod Assemble
56. Cylinder Head Disassemble
57. Cylinder Head Clean and Inspect
58. Valve Spring Inspection and Measurement
59. Valve and Seat Grinding
60. Cylinder Head Assemble
61. Camshaft Clean and Inspect
62. Valve Lifter Clean and Inspect
63. Valve Rocker Arm Clean and Inspect
64. Camshaft Intermediate Drive Shaft Clean and Inspect
65. Camshaft Timing Drive Components Clean and Inspect
66. Camshaft Position Actuator Housing Disassemble
67. Camshaft Position Actuator Housing Clean and Inspect
68. Camshaft Position Actuator Housing Assemble
69. Oil Pump Disassemble
70. Oil Pump Clean and Inspect
71. Oil Pump Assemble
72. Oil Pump Outlet Tube Clean and Inspect
73. Oil Filter Adapter Disassemble
74. Oil Filter Adapter Clean and Inspect
75. Oil Filter Adapter Assemble
76. Oil Pan Disassemble
77. Oil Pan Clean and Inspect
78. Oil Pan Assemble
79. Oil Pump Suction Pipe and Screen Clean and Inspect
80. Engine Front Cover Disassemble
81. Engine Front Cover Clean and Inspect
82. Water Pump Clean and Inspect
83. Engine Front Cover Assemble
84. Camshaft Cover Disassemble
85. Camshaft Cover Clean and Inspect
86. Camshaft Cover Assemble
87. Intake Manifold Disassemble
88. Intake Manifold Clean and Inspect
89. Intake Manifold Assemble
90. Exhaust Manifold Clean and Inspect - Left
91. Exhaust Manifold Clean and Inspect - Right
92. Water Outlet Housing Disassemble
93. Water Outlet Housing Clean and Inspect
94. Water Outlet Housing Assemble
95. Thread Repair
96. Service Prior to Assembly
97. Engine Prelubing
98. Crankshaft and Bearing Installation
99. Piston, Connecting Rod, and Bearing Installation
100. Lower Crankcase Installation
101. Oil Pump Suction Pipe and Screen Assembly Installation
102. Oil Pan Installation
103. Cylinder Head Installation - Left
104. Valve Lifter Installation - Left
105. Valve Rocker Arm Installation - Left
106. Camshaft Installation - Left Exhaust
107. Camshaft Installation - Left Intake
108. Cylinder Head Installation - Right
109. Valve Lifter Installation - Right
110. Valve Rocker Arm Installation - Right
111. Camshaft Installation - Right Exhaust
112. Camshaft Installation - Right Intake
113. Camshaft Intermediate Drive Shaft Installation
114. Primary Camshaft Intermediate Drive Chain Installation
115. Oil Pump Outlet Tube Installation
116. Secondary Camshaft Intermediate Drive Chain Installation - Left
117. Secondary Camshaft Intermediate Drive Chain Installation - Right
118. Oil Pump Installation
119. Engine Front Cover Installation
120. Camshaft Position Actuator Housing Installation - Left
121. Camshaft Cover Installation - Left
122. Ignition Coil Module Installation - Left
123. Camshaft Position Actuator Housing Installation - Right
124. Camshaft Cover Installation - Right
125. Ignition Coil Module Installation - Right
126. Oil Filter Adapter Installation
127. Oil Level Indicator and Tube Installation
128. Crankshaft Rear Oil Seal Installation
129. Engine Flywheel Installation
130. Crankshaft Balancer Installation
131. Starter Installation
132. Intake Manifold Installation
133. Water Outlet Housing Installation
134. Drive Belt Tensioner Installation
135. Air Conditioning Compressor Installation
136. Generator Installation
137. Drive Belt Idler Pulley Installation
138. Power Steering Pump Installation
139. Drive Belt Installation
140. Exhaust Manifold Installation - Left
141. Exhaust Manifold Installation - Right
142. Engine Wiring Harness Assembly Installation