Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Window Replacement - Rear Door (RPO WC2 and WC8)



Window Replacement - Rear Door (RPO WC2 and WC8)

Removal Procedure

1. Remove the door trim panel. Refer to Trim Panel Replacement - Side Rear Door (Standard) (Trim Panel Replacement - Side Rear Door (Standard))Trim Panel Replacement - Side Rear Door (WC2, WC8) (Trim Panel Replacement - Side Rear Door (WC2, WC8)) .
2. Remove the door module. Refer to Door Control Module Replacement () .
3. Remove the water deflector. Refer to Water Deflector Replacement - Rear Door (Service and Repair) .
4. Remove the inner window belt sealing strip. Refer to Sealing Strip Replacement - Rear Door Window Belt Inner (Service and Repair) .
Caution: Refer to Express Window Down Caution in Cautions and Notices.
5. Connect the power window switch and module.
6. Lower the window to the full down position.
7. Remove the front window channel. Refer to Window Channel Replacement - Rear Door Front (Window Channel Replacement - Rear Door Front) .
Caution: Refer to Glass and Sheet Metal Handling Caution in Cautions and Notices.




8. Apply 50 mm (2 in) masking tape on the inner door edge to protect the door glass against scratching.
9. Remove the 3 5-mm Allen bolts (2) from the rear window (1).




10. Remove the rear window channel lower retaining fasteners (1).
11. Remove the window from the door in the following order:

1. Supporting the window through the access hole of the inner panel.
2. Position the window forward, away from the rear window channel.
3. Carefully position the window rearward between the inner door panel and the division post.
4. Tilt the window outward, while pulling the window up and out of the door from the outer side of the window opening.




Installation Procedure





1. Install the window into the door in the following order:

1. Carefully lower the window into the door from the outer side window opening, making sure the rear edge of the window is between the inner door panel and the division post.
2. Position the window forward, away from the rear window channel.
3. Raise the window to the full up position.
4. Tape the window in place.


Notice: Refer to Fastener Notice in Cautions and Notices.

2. Install the rear window channel lower retaining fastener (1).

Tighten the fastener to 9 N.m (80 lb in).






Important: Ensure that the window attach countersunk holes are facing down on the window regulator assembly.


3. Carefully raise the window regulator (2) to the full up position, engaging the window (1).
4. Install the front window channel. Refer to Window Channel Replacement - Rear Door Front (Window Channel Replacement - Rear Door Front) .
5. Remove the tape from the window.
6. Set the glass onto the window regulator.
7. Install the 5-mm Allen bolts.

Tighten the window regulator fasteners to 18 N.m (24 lb ft).

8. Remove the masking tape from the inner door panel upper edge.
9. Install the inner window belt sealing strip. Refer to Sealing Strip Replacement - Rear Door Window Belt Inner (Service and Repair) .
10. Install the water deflector. Refer to Water Deflector Replacement - Rear Door (Service and Repair) .
11. Install the door module. Refer to Door Control Module Replacement () .
12. Install the door trim panel. Refer to Trim Panel Replacement - Side Rear Door (Standard) (Trim Panel Replacement - Side Rear Door (Standard))Trim Panel Replacement - Side Rear Door (WC2, WC8) (Trim Panel Replacement - Side Rear Door (WC2, WC8)) .