75. Piston, Connecting Rod, and Bearing Installation
Piston, Connecting Rod, and Bearing InstallationTools Required
^ J8037 Piston Ring Compressor
^ J36660-A Torque Angle Meter
^ J41742 Connecting Rod Guide Pin
1. Install the J41742 into the connecting rod bolt hole which will allow the guide pin to clear the crankshaft bearing bridge. Only one J41742 is required to properly align the connecting rod with crankshaft.
2. Install the upper rod bearing to the rod.
3. Coat the following components with Engine Oil Supplement (EOS), GM P/N 1052367 (Canadian P/N 992869):
^ Coat the piston.
^ Coat the piston rings.
^ Coat the cylinder bore.
^ Coat the bearing surfaces.
4. Perform the following steps to install the piston:
1. Position the piston with the arrow on the piston head facing toward the front of the engine.
2. Use the J8037 to compress the piston rings.
3. Place the piston in the cylinder (2).
4. Lightly tap the piston into the cylinder bore while an assistant guides the connecting rod onto the crankshaft.
5. Remove the J41742.
6. Perform the following steps to install the connecting rod caps with bearings to the connecting rod:
0. Install with the bumps on the connecting rod and the cap facing toward the rear of the engine.
1. Coat the bearing surface with Engine Oil Supplement (EOS), GM P/N 1052367 (Canadian P/N 992869).
7. Use new connecting rod cap bolts.
Notice: Install the connecting rod cap bolts.
8. Tighten the connecting rod bearing cap bolts to 35 Nm (26 ft. lbs.).
9. Use the J36660-A to rotate the main bearing cap bolts in the following sequence:
0. The first pass rotate the connecting rod bearing cap bolts 45 degrees.
1. The second pass rotate the connecting rod bearing cap bolts 15 degrees.
10. Repeat steps for the remaining pistons.