Right

Intake Manifold Cover Replacement - Right

Removal Procedure
1. Relieve the fuel system pressure.





2. Refer to Quick Connect Fitting(s) Service (Metal Collar) in order to disconnect the following quick connect fittings from the fuel rail.
^ The return hose/pipe (1)
^ The feed hose/pipe (2)Plug the open outlets to prevent fluid loss and contamination.

3. Disconnect the evaporative emission (EVAP) quick connect fitting (3).
4. Open the retainer (4) located at the engine control module (ECM) bracket in order to remove the chassis hose/pipes.





5. Disconnect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2).
6. Remove the 2 bolts (3) securing the afterboil coolant pump to the ECM bracket, and position aside.






Notice: Always turn the ignition off when installing or removing the ECM connectors in order to prevent damage to the components.

Important: Ensure the ignition is in the OFF position.

7. Remove the screw (2) securing the ECM ground wire (1) to the ECM (3).






Notice: In order to prevent any possible electrostatic discharge damage to the ECM, do not touch the connector pins.

8. Flip the release levers to the open position (3) and disconnect the ECM connectors (2) from the ECM (5).
9. Remove the bolt securing the coolant inlet pipe to the ECM bracket.





10. Remove the ECM bracket bolts from the following:
^ The intake plenum
^ The cylinder head

11. Remove the ECM bracket from the engine with the ECM still attached, and position aside.





12. Remove the right cover (1) from the cam cover (6).

Installation Procedure





1. Fully seat the right cover (1) to the cam cover (6), aligning the following:
^ Insert the cover (1) between the engine wiring harness (5) and the cam cover (6).
^ The front notch (2) of the cover (1) with the right knock sensor bracket (4).
^ Position the cover (1) forward against the engine rear timing belt cover (3).
^ Locate the cover (1) between the intake manifold and the cam cover bolt heads.





2. Position the ECM and bracket to the engine.
3. Install the ECM bracket bolts to the following:
^ The cylinder head
^ The intake plenum

4. Tighten the ECM bracket bolts in the sequence shown.

^ Tighten the ECM bracket to cylinder head bolt to 20 Nm (15 ft. lbs.).
^ Tighten the ECM bracket to intake plenum bolts to 8 Nm (71 inch lbs.).

5. Install the bolt securing the coolant inlet pipe to the ECM bracket.
Tighten the coolant inlet pipe support bolt to 20 Nm (15 ft. lbs.).





6. Carefully align the harness connectors (2) with the ECM connectors.
7. Guide the connectors (2) into place while moving the release levers to the locked position (1).





8. Install the screw (2) securing the ECM ground wire (1) to the ECM (3).
Tighten the ECM ground wire screw to 4.5 Nm (40 inch lbs.).





9. Install the 2 bolts (3) securing the afterboil coolant pump to the ECM bracket.

Tighten the afterboil coolant pump bolts to 10 Nm (89 inch lbs.).
10. Connect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2).





11. Insert the chassis hose/pipes into the retainer (4) located at the ECM bracket.
12. Close the retainer (4).
13. Connect the EVAP quick connect fitting (3).
14. Refer to Quick Connect Fitting(s) Service (Metal Collar) in order to connect the following quick connect fittings to the fuel rail.
^ The feed hose/pipe (2)
^ The return hose/pipe (1)