Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the engine.
^ For the specific step listed below, refer to that step under "Repair Instructions".
^ For the complete list of procedures, refer to "Repair Instruction". Engine Overhaul (Unit Repair)




Repair Instructions:

[ ] Drive Belt Removal
[ ] Oil Filter Adapter Removal
[ ] Intake Manifold Removal
[ ] Exhaust Manifold Removal (Right)
[ ] Exhaust Manifold Removal (Left)
[ ] Ignition Module Removal
[ ] Camshaft Cover Removal (Left)
[ ] Camshaft Cover Removal (Right)
[ ] Crankshaft Balancer Removal
[ ] Engine Front Cover Removal

[ ] Crankshaft Front Oil Seal Removal
[ ] Secondary Camshaft Drive Chain Removal
[ ] Oil Pump Removal
[ ] Primary Camshaft Drive Chain Removal
[ ] Camshaft Removal
[ ] Valve Lifter Removal
[ ] Thermostat Removal
[ ] Water Pump Removal
[ ] Water Crossover Removal
[ ] Cylinder Head Removal

[ ] Engine Flywheel Removal
[ ] Starter Motor Removal
[ ] Oil Pan Removal
[ ] Lower Crankcase Removal
[ ] Piston, Connecting Rod, and Bearing Removal
[ ] Piston and Connecting Rod Disassemble
[ ] Crankshaft and Bearings Removal
[ ] Engine Block Clean and Inspect
[ ] Crankshaft and Bearing Clean and Inspect
[ ] Piston, Connecting Rod and Bearings Clean/Inspect

[ ] Cylinder Head Disassemble
[ ] Cylinder Head Clean and Inspect
[ ] Valve Spring Inspection and Measurement
[ ] Valve and Seat Grinding
[ ] Cylinder Head Assemble
[ ] Camshaft and Bearing Clean and Inspect
[ ] Oil Pump Disassemble
[ ] Oil Pump Clean and Inspect
[ ] Oil Pump Assemble
[ ] Water Pump Clean and Inspect

[ ] Crankshaft and Bearings Installation
[ ] Piston and Connecting Rod Assemble
[ ] Piston, Connecting Rod, and Bearing Installation
[ ] Lower Crankcase Installation
[ ] Rear Crankshaft Oil Seal and Housing Installation
[ ] Oil Pan Installation
[ ] Starter Motor Installation
[ ] Cylinder Head Installation
[ ] Water Crossover Installation
[ ] Water Pump Installation

[ ] Thermostat Installation
[ ] Camshaft Installation
[ ] Primary Camshaft Drive Chain Installation
[ ] Oil Pump Installation
[ ] Secondary Camshaft Drive Chain Installation
[ ] Front Crankshaft Oil Seal Installation
[ ] Engine Front Cover Installation
[ ] Crankshaft Balancer Installation
[ ] Camshaft Cover Installation (Left)
[ ] Camshaft Cover Installation (Right)

[ ] Engine Flywheel Installation
[ ] Exhaust Manifold Installation (Left)
[ ] Exhaust Manifold Installation (Right)
[ ] Intake Manifold Assembly
[ ] Intake Manifold Installation
[ ] Ignition Module Installation
[ ] Oil Filter Adapter Installation
[ ] Drive Belt Installation
[ ] Lubrication System Priming Procedure
[ ] Thread Repair (Helicoil)