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Fuel Door: Service and Repair

REMOVAL PROCEDURE

Fuel Filler Door Replacement: Removal Procedure:




1. Open the fuel filler door.
2. Remove the fuel filler cap (2)
3. Remove the fuel filler cap tether (3) from the fuel filler door (1).

Fuel Filler Door Replacement: Removal Procedure:




4. Remove the bolts (1) retaining the fuel filler door (2) to the vehicle.
5. Remove the fuel filler door (2) from the vehicle.

Fuel Filler Door Replacement: Removal Procedure:




6. Check the condition of the fuel filler door bumpers (2). If they are damaged, they should be replaced.

INSTALLATION PROCEDURE

Fuel Filler Door Replacement: Installation Procedure:




1. If the fuel filler door bumpers (2) are removed, install new fuel filler door bumpers (2).

Fuel Filler Door Replacement: Installation Procedure:




2. Install the fuel filler door (2) to the vehicle.
3. Install the bolts (1) to retain the fuel filler door (2) to the vehicle.

Tighten
Tighten the bolts to 9 N.m (80 lb in).

Fuel Filler Door Replacement: Installation Procedure:




4. Install the fuel filler cap tether (3) to the fuel filler door (1).
5. Install the fuel filler cap (2).
6. Close the fuel tiller door.