Rear Axle Assemble

^ Tool Required:
- J 26234 Drive Axle Seal Installer

1. Install the inner pinion bearing outer races to the housing if removed.
2. Install the outer pinion bearing outer races to the housing if removed.
3. Install the differential drive pinion gear inner bearing to the differential drive pinion gear.
4. Install the differential drive pinion seal to the differential.
5. Measure the side bearing preload, refer to SIDE BEARING PRELOAD INSPECTION AND ADJUSTMENT.
6. Install the differential carrier.
7. Establish the pinion gear depth, refer to PINION DEPTH ADJUSTMENT.
8. Install the drive pinion to the rear axle housing.
9. Install the differential carrier.

Important: Use snap rings of the proper thickness as determined in SIDE BEARING PRELOAD INSPECTION AND ADJUSTMENT to reassemble.

10. Check and correct if necessary the backlash. Refer to BACKLASH INSPECTION AND ADJUSTMENT.





11. Use the J 26234 to install the drive axle seals (1) to the bearing cups.
12. Install the rear axle housing cover.





13. Install the rear axle housing cover bolts (1).

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

- Tighten the rear axle housing cover bolts (1) to 60 Nm (44 ft. lbs.).

14. Remove the J 42177 from the differential.