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Powertrain Management RPO LEA Without e-Assist Hybrid System





DTC P0420 (LEA)

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0420
- Catalyst System Low Efficiency

Circuit/System Description

A 3-way catalytic converter controls emissions of hydrocarbons, carbon monoxide (CO) and nitrogen oxide (NOx). The catalyst within the converter promotes a chemical reaction, which oxidizes the hydrocarbons and the CO that are present in the exhaust gas. This process converts the hydrocarbons and the CO into water vapor and CO2, and reduces the NOx, by converting the NOx into nitrogen. The catalytic converter also stores oxygen. The engine control module (ECM) monitors this process by using a heated oxygen sensor (HO2S) that is in the exhaust stream after the 3-way catalytic converter. The HO2S 2 produces an output signal that the ECM uses to calculate the oxygen storage capacity of the catalyst. This indicates the ability of the catalyst to convert the exhaust emissions efficiently. The ECM monitors the efficiency of the catalyst by allowing the catalyst to heat, then wait for a stabilization period while the engine is idling. The ECM then adds and removes fuel while monitoring the HO2S 2. When the catalyst is functioning properly, the HO2S 2 response to the extra fuel is slow compared to the response of the HO2S 1, which is located before the 3-way catalytic converter. When the HO2S 2 response is near that of the HO2S 1, the oxygen storage capability and efficiency of the catalyst may be degraded below an acceptable threshold.

Conditions for Running the DTC

* DTC P0010, P0011, P0013, P0014, P0016, P0017, P0030, P0036, P0101, P0102, P0103, P0112, P0113, P0116, P0117, P0118, P0121, P0122, P0123, P0128, P0131, P0132, P0133, P0134, P0135, P0137, P0138, P013A, P013B, P013C, P013E, P013F, P0140, P0141, P0171, P0172, P0220, P0223, P0300, P0301-P0304, P0443, P0449, P0455, P0496, P0506, P0507, P1101, P1133, P2100, P2102, P2103, P2122, P2123, P2127, P2128, P2135, P2138, P219A, P2232, P2235, P2270, or P2271 is not set.

* Before the ECM performs the idle test, the vehicle must be driven under the following conditions:

- Engine speed is greater than 915 RPM

- Engine run time is greater than a calibrated value

- Both conditions exist for greater than 15 s

* Throttle is in the rest position.

* Intake air temperature (IAT) is between -20 to +250°C (-4 to +482°F).

* Ignition voltage is greater than 11 V.

* Engine coolant temperature (ECT) is between 40-127°C (104-261°F).

* Barometric pressure (BARO) is greater than 70 kPa.

* Engine has been idling less than 50 s.

* Vehicle speed is less than 2 km/h (1 mph).

* Short term fuel trim is learned.

* Mass air flow (MAF) is between 3-13 g/s.

* Evaporative emissions (EVAP) purge concentration is learned.

* Catalytic converter calculated temperature is between 450-950°C (842-1,742°F).

* Engine is operating in Closed Loop.

* Transmission is not in P/N (automatic transmission only).

This diagnostic attempts one test during each valid idle period once the above conditions have been met. This diagnostic attempts up to 8 tests during each drive cycle.

Conditions for Setting the DTC

The ECM determines that the efficiency of the catalyst has degraded below a calibrated threshold.

Action Taken When the DTC Sets

DTC P0420 is a Type A DTC.

Conditions for Clearing the DTC

DTC P0420 is a Type A DTC.

Diagnostic Aids

Inspect for the conditions listed below, which may cause a catalyst to degrade:

* Engine misfire

* High engine oil or high coolant consumption

* Retarded spark timing

* Weak or poor spark

* Lean fuel mixture

* Rich fuel mixture

* Damaged oxygen sensor or wiring harness

Reference Information

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Control Module References for scan tool information

Circuit/System Verification

1. Ignition ON.

2. Verify there are no other DTCs set.

If a DTC is set
Refer to Diagnostic Trouble Code (DTC) List - Vehicle Diagnostic Trouble Code (DTC) List - Vehicle.

If a DTC is not set

3. Operate the vehicle within the Conditions for Running the DTC.

4. Verify the scan tool Catalyst Monitor Not At Idle Test Conditions Met parameter changes to Yes.

If Yes is not displayed
Refer to step 3.

If Yes is displayed

5. When the conditions are safe, stop and idle the vehicle in gear (If equipped with automatic transmission) or neutral (If equipped with manual transmission).

6. Verify the Catalyst Monitor Test Result parameter displays Pass when performing the steps listed below:

1. Apply the service brake.

2. Monitor the scan tool Catalyst Monitor Test State parameter. When the parameter indicates Active, the Catalyst Monitor Test is running.

Note: When the test has completed, the Catalyst Monitor Test Counter parameter will increment by one and the Catalyst Monitor Test Result parameter will indicate Passed, Failed or No Result.

3. Continue to monitor the parameter. When the parameter indicates Inactive, the Catalyst Monitor Test has completed.

If the Catalyst Monitor Test Result parameter indicates No Result
Repeat steps 3-6 until the Test Result parameter indicates Passed or Failed

If the Catalyst Monitor Test Result parameter indicates Failed
Refer to Circuit /System Testing

If the Catalyst Monitor Test Result parameter indicates Pass

7. All OK.

Circuit/System Testing

1. Verify the conditions listed below do not exist with the catalytic converter:

* Dents

* Severe discoloration caused by excessive temperatures

* Road damage

* Internal rattles caused by damaged catalyst substrate

* Restrictions

If a condition is found
Replace the catalytic converter.

If no condition is found

2. Verify the conditions listed below do not exist with the exhaust system:

* Leaks

* Physical damage

* Loose or missing hardware

If a condition is found
Repair or replace the component as necessary.

If no condition is found

3. Verify the conditions listed below do not exist with the B52B heated oxygen sensor 2:

* Incorrect torque

* Damage

If a condition is found
Replace the B52B heated oxygen sensor 2 or repair the condition as necessary.

If no condition is found

4. Test or replace the catalytic converter.

Repair Instructions

Note: A new converter with less than 100 miles on it may set DTC P0420 or P0430 due to out-gassing of the internal matting. Operating the vehicle at highway speeds for approximately 1 hour may correct the condition.

* Catalytic Converter Replacement (LHU) Service and RepairCatalytic Converter Replacement (LUK) Service and Repair

* Exhaust Leakage Exhaust Leakage

* Heated Oxygen Sensor Replacement - Sensor 2 Heated Oxygen Sensor Replacement - Sensor 2

* Perform the HO2S Heater Learn procedure with a scan tool after replacing a heated oxygen sensor.

* Restricted Exhaust Restricted Exhaust

Repair Verification

1. Install any components that have been removed or replaced during diagnosis.

2. Perform any adjustments, programming or setup procedures that are required when a component is removed or replaced.

3. Clear the DTCs with a scan tool.

4. Turn OFF the ignition for 60 s

5. Operate the vehicle within the Conditions for Running the DTC.

6. Verify the scan tool Catalyst Monitor Not At Idle Test Conditions Met parameter changes to Yes.

If Yes is not displayed
Refer to step 5.

If Yes is displayed

7. When the conditions are safe, stop and idle the vehicle in gear (If equipped with automatic transmission) or neutral (If equipped with manual transmission).

8. Verify the Catalyst Monitor Test Result parameter displays Pass when performing the steps listed below:

1. Apply the service brake.

2. Monitor the scan tool Catalyst Monitor Test State parameter. When the parameter indicates Active, the Catalyst Monitor Test is running.

Note: When the test has completed, the Catalyst Monitor Test Counter parameter will increment by one and the Catalyst Monitor Test Result parameter will indicate Passed, Failed or No Result.

3. Continue to monitor the parameter. When the parameter indicates Inactive, the Catalyst Monitor Test has completed.

If the Catalyst Monitor Test Result parameter indicates No Result
Repeat steps 5-8 until the Test Result parameter indicates Passed or Failed

If the Catalyst Monitor Test Result parameter indicates Failed
Refer to Circuit /System Testing

If the Catalyst Monitor Test Result parameter indicates Pass

9. All OK.