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Powertrain Management





DTC P0231, P0232, or P023F (LEA)

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0231
- Fuel Pump Control Circuit Low Voltage

DTC P0232
- Fuel Pump Control Circuit High Voltage

DTC P023F
- Fuel Pump Control Circuit

Diagnostic Fault Information






Circuit/System Description

The engine control module (ECM) supplies voltage to the fuel pump power control module when the ECM detects that the ignition is on. The voltage from the ECM to the fuel pump power control module remains active for 2 seconds, unless the engine is in crank or run. While this voltage is being received, the fuel pump power control module supplies a varying voltage to the fuel tank fuel pump module in order to maintain the desired fuel line pressure.

Conditions for Running the DTC

P0231

* The ignition voltage is greater than 7 V.

* The engine is cranking or running.

* The fuel pump enable circuit is commanded ON.

* The DTC runs continuously when the conditions above are met.

P0232

* The ignition voltage is greater than 7 V.

* The fuel pump enable circuit is commanded ON.

* The DTC runs continuously when the conditions above are met.

P023F

* The ignition voltage is greater than 11 V.

* The commanded duty cycle is greater than a calibrated threshold, 50 percent.

* The DTC runs continuously when the conditions above are met.

Conditions for Setting the DTC

P0231

The fuel pump power control module detects that the fuel pump current is greater than 14.48 A for 1 s.

P0232

The fuel pump power control module detects that the fuel pump output circuit voltage is greater than 4.5 V for 0.5 s when the voltage should be 0 V.

P023F

The fuel pump power control module detects that the fuel pump current is less than 1 A and the fuel pump duty cycle is greater than a calibrated threshold, 50 percent, for 1 s.

Action Taken When the DTC Sets

DTCs P0231, P0232, and P023F are Type A DTCs.

Conditions for Clearing the DTC

DTCs P0231, P0232, and P023F are Type A DTCs.

Diagnostic Aids

Using the Failure Records data may help locate an intermittent condition. If you cannot duplicate the DTC, the information in the Failure Records can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can help determine how many ignition cycles that the diagnostic test reported a pass and/or a fail.

On vehicles equipped with a high pressure mechanical pump on Direct Fuel Injection engines, the vehicle may continue to run even though the pump in the fuel tank is not operating.

Reference Information

Schematic Reference

Engine Controls Schematics (LUK) [1][2]Electrical Diagrams

Connector End View Reference

Component Connector End Views Sunshade - Left

Description and Operation

Fuel System Description Fuel System Description

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Control Module References for scan tool information

Circuit/System Testing

1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the G12 fuel pump. It may take up to 2 minutes for all vehicle systems to power down.

2. Test for less than 5 ohms between the low reference circuit terminal 2 and ground.

If 5 ohms or greater

1. Ignition OFF, disconnect the harness connector at the K111 Fuel Pump Power Control Module.

2. Test for less than 2 ohms in the low reference circuit end to end.

If 2 ohms or greater, repair the open/high resistance in the circuit.

If less than 2 ohms, replace the K111 Fuel Pump Power Control Module.

If less than 5 ohms

3. Connect a test lamp between the supply voltage circuit terminal 1 and the low reference circuit terminal 2.

4. Ignition ON.

5. Verify the test lamp turns ON and OFF when commanding the fuel pump ON and OFF using the scan tool ECM Fuel Pump Enable control function.

If the test lamp is always OFF

1. Ignition OFF, disconnect the harness connector at the K111 Fuel Pump Power Control Module.

2. Test for infinite resistance between the supply voltage circuit and ground.

If less than infinite resistance, repair the short to ground on the circuit.

If infinite resistance

3. Test for less than 2 ohms in the supply voltage circuit end to end.

If 2 ohms or greater, repair the open/high resistance in the circuit.

If less than 2 ohms, replace the K111 Fuel Pump Power Control Module.

If the test lamp is always ON

1. Ignition OFF, disconnect the harness connector at the K111 Fuel Pump Power Control Module, ignition ON.

2. Test for less than 1 V between the supply voltage circuit and ground.

If 1 V or greater, repair the short to voltage on the circuit.

If less than 1 V, replace the K111 Fuel Pump Power Control Module.

If the test lamp turns ON and OFF

6. Replace the G12 fuel pump.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the repair.

* Fuel Pump Power Control Module Replacement Fuel Pump Power Control Module Replacement

* Fuel Tank Fuel Pump Module Replacement (NU6) Fuel Tank Fuel Pump Module Replacement (NU6)Fuel Tank Fuel Pump Module Replacement (NT7) Fuel Tank Fuel Pump Module Replacement (NT7)