Cylinder Head Replacement - Right

Cylinder Head Replacement- Right

^ Tools Required
- J 36660-A Torque Angle Meter

Removal Procedure





1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Drain the cooling system.
3. Drain the engine oil.
4. Lower the vehicle.
5. Remove the lower intake manifold.
6. Remove the valve rocker arms and pushrods.
7. Remove the exhaust crossover pipe.
8. Remove the right spark plug wires from the spark plugs.
9. Remove the fuel line bracket bolts/studs and the bracket.
10. Remove the generator.
11. Remove the right spark plugs.
12. Remove the right exhaust manifold.





13. Remove the right cylinder head bolts and discard the bolts.
14. Remove the right cylinder head.





15. Remove the right cylinder head gasket.
16. Clean and inspect the right cylinder head and the gasket mating surfaces.

Installation Procedure





1. Install a new right cylinder head gasket.





2. Install the right cylinder head over the locator pins and the gasket.





Notice: Refer to Fastener Notice in Service Precautions.

3. Install the new cylinder head bolts
3.1. Tighten the bolts in sequence to 60 Nm (44 ft. lbs.).
3.2. Use the J 36660-A to rotate the cylinder head bolts in sequence an additional 95 degrees.
4. Install the right exhaust manifold.
5. Install the right spark plugs.
6. Install the generator.





7. Install the fuel line bracket.
8. Install the fuel line bracket bolt and stud.
^ Tighten the bolt and stud to 50 Nm (37 ft. lbs.).
9. Install the right spark plug wires to the spark plugs.
10. Install the exhaust crossover pipe.
11. Install the pushrods and valve rocker arms.
12. Install the lower intake manifold.
13. Fill the crankcase with engine oil.
14. Fill the cooling system.
15. Inspect for leaks.