Overhaul Procedure Steps

ENGINE OVERHAUL

RPO NC8 - Emission System California, ULEV

In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Drive Belt Tensioner Bracket Removal
5. Drive Belt Idler Pulley Bracket Removal
6. Oil Level Indicator and Tube Removal
7. Water Outlet Removal
8. Water Pump Removal
9. Supercharger Removal
10. Intake Manifold Removal
11. Exhaust Crossover Removal
12. Exhaust Manifold Removal - Left
13. Exhaust Manifold Removal Right with RPO NC8
14. Exhaust Manifold Removal Right without RPO NC8
15. Valve Rocker Arm Cover Removal - Left
16. Valve Rocker Arm Cover Removal - Right
17. Valve Rocker Arm and Push Rod Removal
18. Cylinder Head Removal
19. Valve Lifter Removal
20. Crankshaft Front Oil Seal Removal
21. Engine Front Cover Removal
22. Oil Filter Adapter Removal
23. Oil Pump Cover and Gear Set Removal
24. Timing Chain and Sprockets Removal
25. Camshaft Removal
26. Balance Shaft Removal
27. Crankshaft Rear Oil Seal Removal
28. Crankshaft Rear Oil Seal and Housing Removal
29. Oil Pan Removal
30. Oil Pump Suction Pipe and Screen Assembly Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Engine Block Clean and Inspect
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Clean and Inspect
37. Crankshaft Balancer Clean and Inspect
38. Engine Flywheel Clean and Inspect
39. Piston and Connecting Rod Disassemble
40. Piston, Connecting Rod, and Bearing Clean and Inspect
41. Piston Selection
42. Piston and Connecting Rod Assemble
43. Camshaft Bearing Removal
44. Camshaft and Bearings Clean and Inspect
45. Camshaft Bearing Installation
46. Timing Chain and Sprocket Clean and Inspect
47. Valve Rocker Arm and Push Rod Clean and Inspect
48. Valve Lifters and Guides Clean and Inspect
49. Cylinder Head Disassemble
50. Cylinder Head Clean and Inspect
51. Valve Guide Reaming, and Valve and Seat Grinding
52. Cylinder Head Assemble
53. Oil Pump Clean and Inspect
54. Valve Rocker Arm Cover Clean and Inspect
55. Oil Pan Clean and Inspect
56. Supercharger Clean and Inspect
57. Intake Manifold Clean and Inspect
58. Exhaust Manifold Clean and Inspect
59. Water Pump Clean and Inspect
60. Engine Front Cover Clean and Inspect
61. Balance Shaft Clean and Inspect
62. Balance Shaft Bearing and/or Bushing Removal
63. Balance Shaft Bearing and/or Bushing Installation
64. Thread Repair
65. Service Prior to Assembly
66. Engine Block Plug Installation
67. Crankshaft and Bearing Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Oil Pump Suction Pipe and Screen Assembly Installation
70. Oil Pan Installation
71. Camshaft Installation
72. Balance Shaft Installation
73. Crankshaft Rear Oil Seal and Housing Installation
74. Crankshaft Rear Oil Seal Installation
75. Timing Chain and Sprockets Installation
76. Oil Pump Cover and Gear Set Installation
77. Oil Filter Adapter Installation
78. Engine Front Cover Installation
79. Crankshaft Front Oil Seal Installation
80. Valve Lifter Installation
81. Cylinder Head Installation
82. Valve Rocker Arm and Push Rod Installation
83. Valve Rocker Arm Cover Installation - Right
84. Valve Rocker Arm Cover Installation - Left
85. Exhaust Manifold Installation Right without RPO NC8
86. Exhaust Manifold Installation Right with RPO NC8
87. Exhaust Manifold Installation - Left
88. Exhaust Crossover Installation
89. Intake Manifold Installation
90. Supercharger Installation
91. Water Pump Installation
92. Water Outlet Installation
93. Oil Level Indicator and Tube Installation
94. Drive Belt Idler Pulley Bracket Installation
95. Drive Belt Tensioner Bracket Installation
96. Engine Flywheel Installation
97. Crankshaft Balancer Installation